Hi,
Thanks to Larry, Peter and Arthur for your help so far.

This is my latest effort.
I enabled debugging in the hotplug system this time, cuz I'm not convinced
about the firmware.
Anyway, you should be able to see for yourselves in the /var/log/messages
output below.

Steps:
1. in softmac-snapshot> make uninstall
                        make clean
                        make
                        make install

2. in bcm43xx-20060125> make uninstall
                        make clean
                        make
                        make install

As usual I get the odd warning about the links not being in the kernel
tree etc.  But no errors.

3. in bcm43xx-fwcutter-20060125> make uninstall
                                 make clean
                                 make
                                 make install
                                 fwcutter -i ../802BG/bcmwl5.sys
fwcutter can cut the firmware out of ../802BG/bcmwl5.sys
  filename :  bcmwl5.sys
  version  :  3.100.46.0
  MD5      :  38ca1443660d0f5f06887c6a2e692aeb

                                 fwcutter ../802BG/bcmwl5.sys

This creates 15 firmware files, with the usual errors about microcode11
and  old drivers.  This is the driver that both winXP and ndiswrapper use.

                                 make installfw  (goes to /lib/firmware)

3.  modprobe ieee80211_crypt
    modprobe ieee80211
    modprobe ieee80211softmac
    modprobe bcm43xx

Again see the output below but no obvious errors that I can see.

4.  ifup eth1

And again no go.

5.  Whilst dhclient is still running I tried:
    iwconfig eth1 essid woody

To no avail.
I get no SoftMAC ouput in dmesg or /var/log/messages
I get no activity led on the laptops wi-fi button.
(I make sure the hardware's switched on by booting into my 2.6.14 setup
first and using ndiswrapper)

>From what I understand from the /var/log/messages output below the
following firmware files are loaded and then removed.
bcm43xx_microcode5.fw added
bcm43xx_pcm5.fw added
bcm43xx_pcm5.fw removed
bcm43xx_initval5.fw added
bcm43xx_microcode5.fw removed
bcm43xx_initval5.fw removed
bcm43xx_initval6.fw added
bcm43xx_initval6.fw removed

Is this correct or is something going wrong?

Thanks
Simon

lspci -v
..snip
00:0b.0 Network controller: Broadcom Corporation BCM4318 [AirForce One
54g] 802.11g Wireless LAN Controller (rev 02)
        Subsystem: AMBIT Microsystem Corp.: Unknown device 0312
        Flags: bus master, fast devsel, latency 64, IRQ 4
        Memory at e2000000 (32-bit, non-prefetchable) [size=8K]


cat /etc/sysconfig/networking/devices/ifcfg-eth1
DEVICE=eth1
ONBOOT=no
BOOTPROTO=dhcp
NETMASK=255.255.255.0
DHCP_HOSTNAME=
IPADDR=
DOMAIN=
HWADDR=00:14:a4:5b:5c:b4
GATEWAY=
TYPE=Wireless
ESSID=
CHANNEL=1
MODE=Auto
RATE=Auto
#WPA="y"
#WPADRIVER="wext"
USERCTL=yes
PEERDNS=yes
IPV6INIT=no

cat /var/log/messages
...snip
Feb  1 01:02:17 localhost default.hotplug[7278]: arguments (module) env
(SUBSYSTEM=module OLDPWD=/ DEVPATH=/module/ieee80211_crypt
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/ DEBUG=yes SEQNUM=579
_=/bin/env)
Feb  1 01:02:17 localhost default.hotplug[7278]: no runnable
/etc/hotplug/module.agent is installed
Feb  1 01:02:24 localhost kernel: ieee80211: 802.11
data/management/control stack, git-1.1.7
Feb  1 01:02:24 localhost kernel: ieee80211: Copyright (C) 2004-2005 Intel
Corporation <[EMAIL PROTECTED]>
Feb  1 01:02:24 localhost default.hotplug[7289]: arguments (module) env
(SUBSYSTEM=module OLDPWD=/ DEVPATH=/module/ieee80211
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/ DEBUG=yes SEQNUM=580
_=/bin/env)
Feb  1 01:02:24 localhost default.hotplug[7289]: no runnable
/etc/hotplug/module.agent is installed
Feb  1 01:02:30 localhost default.hotplug[7299]: arguments (module) env
(SUBSYSTEM=module OLDPWD=/ DEVPATH=/module/ieee80211softmac
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/ DEBUG=yes SEQNUM=581
_=/bin/env)
Feb  1 01:02:30 localhost default.hotplug[7299]: no runnable
/etc/hotplug/module.agent is installed
Feb  1 01:02:50 localhost kernel: bcm43xx driver 0.0.1
Feb  1 01:02:50 localhost kernel: ACPI: PCI Interrupt 0000:00:0b.0[A] ->
Link [LNKB] -> GSI 4 (level, low) -> IRQ 4
Feb  1 01:02:50 localhost kernel: bcm43xx: Chip ID 0x4318, rev 0x2
Feb  1 01:02:50 localhost kernel: bcm43xx: Number of cores: 4
Feb  1 01:02:50 localhost kernel: bcm43xx: Core 0: ID 0x800, rev 0xd,
vendor 0x4243, enabled
Feb  1 01:02:50 localhost kernel: bcm43xx: Core 1: ID 0x812, rev 0x9,
vendor 0x4243, enabled
Feb  1 01:02:50 localhost kernel: bcm43xx: Core 2: ID 0x804, rev 0xc,
vendor 0x4243, enabled
Feb  1 01:02:50 localhost kernel: bcm43xx: Core 3: ID 0x80d, rev 0x7,
vendor 0x4243, enabled
Feb  1 01:02:50 localhost kernel: bcm43xx: PHY connected
Feb  1 01:02:50 localhost kernel: bcm43xx: Detected PHY: Version: 3, Type
2, Revision 7
Feb  1 01:02:50 localhost kernel: bcm43xx: Detected Radio:  ID: 8205017f
(Manuf: 17f Ver: 2050 Rev: 8)
Feb  1 01:02:50 localhost kernel: bcm43xx: Radio turned off
Feb  1 01:02:50 localhost kernel: bcm43xx: Radio turned off
Feb  1 01:02:50 localhost default.hotplug[7314]: arguments (module) env
(SUBSYSTEM=module OLDPWD=/ DEVPATH=/module/bcm43xx
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/ DEBUG=yes SEQNUM=582
_=/bin/env)
Feb  1 01:02:50 localhost default.hotplug[7314]: no runnable
/etc/hotplug/module.agent is installed
Feb  1 01:02:50 localhost default.hotplug[7323]: arguments (net) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=net OLDPWD=/
DEVPATH=/class/net/eth1 PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add
PWD=/etc/hotplug UDEV_LOG=3 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 INTERFACE=eth1 DEBUG=yes PHYSDEVBUS=pci
SEQNUM=584 _=/bin/env)
Feb  1 01:02:50 localhost default.hotplug[7323]: invoke
/etc/hotplug/net.agent ()
Feb  1 01:02:50 localhost default.hotplug[7318]: arguments (drivers) env
(SUBSYSTEM=drivers OLDPWD=/ DEVPATH=/bus/pci/drivers/bcm43xx driver 0.0.1
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/ DEBUG=yes SEQNUM=583
_=/bin/env)
Feb  1 01:02:50 localhost default.hotplug[7318]: no runnable
/etc/hotplug/drivers.agent is installed
Feb  1 01:03:35 localhost kernel: bcm43xx: set security called
Feb  1 01:03:35 localhost kernel: bcm43xx:    .level = 0
Feb  1 01:03:35 localhost kernel: bcm43xx:    .enabled = 0
Feb  1 01:03:35 localhost kernel: bcm43xx:    .encrypt = 0
Feb  1 01:03:35 localhost kernel: bcm43xx: PHY connected
Feb  1 01:03:35 localhost default.hotplug[7383]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_microcode5.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=585
_=/bin/env)
Feb  1 01:03:35 localhost default.hotplug[7383]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:35 localhost default.hotplug[7400]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_pcm5.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=587
_=/bin/env)
Feb  1 01:03:35 localhost default.hotplug[7400]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:35 localhost default.hotplug[7413]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_pcm5.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=remove PWD=/etc/hotplug
UDEV_LOG=3 TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=588
_=/bin/env)
Feb  1 01:03:35 localhost default.hotplug[7413]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost default.hotplug[7421]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_initval05.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=589
_=/bin/env)
Feb  1 01:03:36 localhost default.hotplug[7421]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost default.hotplug[7398]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_microcode5.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=remove PWD=/etc/hotplug
UDEV_LOG=3 TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=586
_=/bin/env)
Feb  1 01:03:36 localhost default.hotplug[7398]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost default.hotplug[7440]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_initval05.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=remove PWD=/etc/hotplug
UDEV_LOG=3 TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=590
_=/bin/env)
Feb  1 01:03:36 localhost default.hotplug[7440]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost default.hotplug[7448]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_initval06.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=add PWD=/etc/hotplug UDEV_LOG=3
TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=591
_=/bin/env)
Feb  1 01:03:36 localhost default.hotplug[7448]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost kernel: bcm43xx: Radio turned on
Feb  1 01:03:36 localhost kernel: bcm43xx: Chip initialized
Feb  1 01:03:36 localhost kernel: bcm43xx: DMA initialized
Feb  1 01:03:36 localhost kernel: bcm43xx: 80211 cores initialized
Feb  1 01:03:36 localhost kernel: bcm43xx: Keys cleared
Feb  1 01:03:36 localhost kernel: ADDRCONF(NETDEV_UP): eth1: link is not
ready
Feb  1 01:03:36 localhost default.hotplug[7459]: arguments (firmware) env
(PHYSDEVPATH=/devices/pci0000:00/0000:00:0b.0 SUBSYSTEM=firmware OLDPWD=/
DEVPATH=/class/firmware/0000:00:0b.0 FIRMWARE=bcm43xx_initval06.fw
PATH=/bin:/sbin:/usr/sbin:/usr/bin ACTION=remove PWD=/etc/hotplug
UDEV_LOG=3 TIMEOUT=60 MANAGED_EVENT=1 UDEVD_EVENT=1 SHLVL=1 HOME=/
PHYSDEVDRIVER=bcm43xx driver 0.0.1 DEBUG=yes PHYSDEVBUS=pci SEQNUM=592
_=/bin/env)
Feb  1 01:03:36 localhost default.hotplug[7459]: invoke
/etc/hotplug/firmware.agent ()
Feb  1 01:03:36 localhost kernel: bcm43xx: set security called
Feb  1 01:03:36 localhost kernel: bcm43xx:    .level = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .enabled = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .encrypt = 0
Feb  1 01:03:36 localhost kernel: bcm43xx: set security called
Feb  1 01:03:36 localhost kernel: bcm43xx:    .level = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .enabled = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .encrypt = 0
Feb  1 01:03:36 localhost kernel: bcm43xx: set security called
Feb  1 01:03:36 localhost kernel: bcm43xx:    .level = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .enabled = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .encrypt = 0
Feb  1 01:03:36 localhost kernel: bcm43xx: set security called
Feb  1 01:03:36 localhost kernel: bcm43xx:    .level = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .enabled = 0
Feb  1 01:03:36 localhost kernel: bcm43xx:    .encrypt = 0
Feb  1 01:03:36 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 3
Feb  1 01:03:39 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 8
Feb  1 01:03:47 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 10
Feb  1 01:03:57 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 12
Feb  1 01:04:09 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 18
Feb  1 01:04:27 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 7
Feb  1 01:04:34 localhost dhclient: DHCPDISCOVER on eth1 to
255.255.255.255 port 67 interval 3
Feb  1 01:04:37 localhost dhclient: No DHCPOFFERS received.


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