Engine on a chip drives laptops

 

One of the components of the gas-turbine engine

Each component is made on silicon wafers

It is one of the most hotly contested and closely watched areas of research
- how to provide the most efficient energy source for the mobile devices we

carry with us.

 

Batteries and fuel cells are established contenders to power laptops and
mobile phones, but now researchers at the Massachusetts Institute of
Technology

(MIT) have come up with a novel approach to the power conundrum - by
building an engine on a chip.

 

Gas-turbine engines more normally power whole cities but MIT's Professor
Alan Epstein was determined that minuscule versions could be used to "power
a person".

 

Ten years on from having the brainwave, Professor Epstein believes the
microengine could give batteries a run for their money, offering 10 times
the power

of a battery of the same weight at the same price point.

 

"A laptop that will run for three hours on battery charge will run for 15 to
20 hours using the microengine and it should end up costing no more than
current

batteries," said Professor Epstein.

 

He believes it could be available commercially within three to five years.

 

Tiny scale

 

FUEL CELLS - THE ALTERNATIVE

Fuel cells are being promoted as an environmentally-friendly alternative to
lithium ion batteries

Toshiba, Hitachi, Fujitsu, Samsung and Sanyo are all working on prototypes

Methanol-powered fuel cells could last for up to nine hours

Fuel cells generate electricity by breaking down methanol via an
electrochemical process

Fuel cells could be commercially available next year

It has been a long road for Professor Epstein and his team of 50 other staff
and students.

 

"When I first told people that I wanted to build a gas-turbine the size of a
50p piece they fell off their chairs laughing," he told the BBC News
website.

 

But with the experts needed to make his vision a reality just a stone's
throw from his office at MIT, it didn't take long to persuade them that he
wasn't

joking.

 

"A few days later they would call back with a way to do things and then they
were hooked," he said.

 

So how exactly does one set about making a tiny fuel-burning engine? A
compressor, a combustion chamber and a spinning turbine are all essential
parts but

obviously cannot be made in the conventional way on such a tiny scale.

 

So the team had to use etched silicon. The resulting microengine is made up
of six silicon wafers piled on top of each other and bonded together.

 

To bring down costs, up to 100 components are made on one large wafer and
cut into individual units.

 

The process begins with a tiny combustion chamber where fuel and air mix and
burn at the melting point of steel. Turbine blades spin at 20,000
revolutions

per second.

 

Fun process

 

Professor Alan Epstein shows off the microengine

The finished microengine fits in Prof Epstein's palm

 

A mini-generator produces 10 watts of power and a tiny compressor raises the
pressure of air in preparation for combustion. The cooling process is
managed

by sending the compression air around the outside of the combustor.

 

Separately it has been proved that all the parts work so the challenge now
is to test an integrated chip.

 

According to Professor Epstein, this should be done by the end of this year
but it won't be easy.

 

Each microengine will be on a single piece of silicon so there is no margin
for error. One tiny mistake in a single component would mean starting from
scratch,

and if anything needs to be changed, the whole design process would be back
to the drawing board.

 

The journey so far has been "an astonishing amount of fun", said Professor
Epstein, although, as with many projects, threw up surprising problems.

 

"What we thought was going to be hard, wasn't, and the things we hadn't
thought about were the biggest problems," he told the BBC News website.

 

"We thought the combustor would be one of the hardest things but in fact it
turned out to be the manufacturing of the bearings that was more difficult,"

he said.

 

Steam-powered laptops?

 

While Professor Epstein has lived and breathed his project for the last 10
years, he is aware that there is plenty of competition around.

 

Batteries are improving all the time, while announcements about advances in
fuel-cell technology are regular and closer to commercial reality.

 

What technique wins out will ultimately be down to what consumers find most
satisfactory.

 

"The users don't care about what powers their laptop. Whether it is
chemistry or thermodynamics is a mere detail," he said.

 

The idea of engine-powered laptops may seem outlandish but research is
ongoing to put other types of engine on chips, according to Professor
Epstein.

 

As well as millimetre-scale combustion engines, there is also the
possibility of laptops powered by steam engine - which would perhaps be the
ultimate collision

between old and new technologies.

 

Shadab Husain Mo: 9335206224

 

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