New Chip-Cooling Technology

Oct 27, 2006

New Chip-Cooling Technology

IBM researchers found a way to cool chips with thin paste, which should lead to 
more-powerful computers.

Ben Ames, IDG News Service

Thursday, October 26, 2006 10:00 AM PDT

LONDON--IBM researchers have found a way to draw twice as much heat off of 
hard-working computer chips, clearing the way for server farms and data centers
to use denser, faster processors.

The researchers discovered a better way to squeeze thermally conductive paste 
between hot chips and their heat sinks, the company announced Thursday at
the BroadGroup Power and Cooling Summit in London.

New Cooling Technologies Needed

Inspired by the natural branching patterns of tree roots and human veins, the 
IBM group discovered they could move a large volume of paste with very little
energy, avoiding the danger of damaging or cracking chips as they expand at 
high temperatures.

This advance will allow engineers to design more powerful chips and continue to 
follow the Moore's Law trend of shrinking transistors to ever-smaller sizes,
said Bruno Michel, manager of the advanced thermal packaging research group at 
IBM's Zurich Research Laboratory.

As chips become more dense, they are increasingly constrained by their own 
heat, with modern processors using up to 100 watts per square centimeter. That
is already pushing the upper limit of
current cooling technology ,
which relies on fans to blow air over heat sinks. Some large server farms need 
so many fans that IT managers spend as much money to cool the chips as they
do to run them.

Because of that budget paradox, many computer vendors have found that cooling 
systems have changed from mere technical detail into great marketing pitch.

Speed and Cooling Equally Important

When it launched a range of blade and rack servers in August, IBM gave equal 
billing to their fast chips and their new cooling technique. The "Cool Blue"
feature sucks heat out of racked servers by running liquid through the 
enclosure doors.

Likewise, Dell founder Michael Dell boasted at a trade show on Monday that his 
company's latest desktops and servers would use less electricity--and produce
less heat--thanks to more efficient processors. Chip manufacturers claiming to 
make those more efficient, cooler processors include Advanced Micro Devices
with its
"Rev F" Opteron ,
Intel with its "Woodcrest"
Xeon 5100
and future "Clovertown"
quad-core Xeon
and Sun Microsystems with its
UltraSparc T1 .

But
future chips
will get even hotter, so the IBM researchers have already begun testing an even 
better approach, cooling chips by spraying them with water instead of air.
This "direct jet impingement" method uses an array of 50,000 tiny nozzles 
circulating water in a closed loop, protecting the delicate chips circuits from
getting wet. In early results, the system has absorbed the power of 370 watts 
per square centimeter, about four to six times better than current air cooling
methods.

http://www.pcworld.com/article/id,127674-pg,1-RSS,RSS/article.html

Vikas Kapoor,
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