Wear breathing protection when doing any work on galvanized stuff...

On Thu, Nov 5, 2020, 9:41 AM Ken Hohhof <[email protected]> wrote:

> The bottom line is, if it’s a Rohn tower, it’s almost certainly galvanized
> not stainless.
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> If there’s some rust on the cross members and step bolts, it’s probably
> that people stepping on them wore through the galvanizing?  You could
> remove the rust with a steel brush and spray with cold galvanizing, but if
> it’s where people step, that’s not going to last.  Question maybe is
> whether it’s cosmetic or structural.
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> *From:* AF <[email protected]> *On Behalf Of *[email protected]
> *Sent:* Thursday, November 5, 2020 10:28 AM
> *To:* AnimalFarm Microwave Users Group <[email protected]>
> *Subject:* Re: [AFMUG] Stopping tower rust
>
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> Brown rust.  You can cause it with muriatic acid, but when I have tried to
> do it in the past, my outcome was not uniform.  Maybe it would have been OK
> with some weathering but it was not aesthetically pleasing initially.
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> *From:* Bill Prince
>
> *Sent:* Thursday, November 5, 2020 9:20 AM
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> *To:* [email protected]
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> *Subject:* Re: [AFMUG] Stopping tower rust
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> There is also COR-TEN steel, which develops a special protective layer of
> rust.
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> https://www.corten.com/what-is-corten-steel.html
>
> bp
>
> <part15sbs{at}gmail{dot}com>
>
> On 11/5/2020 8:04 AM, [email protected] wrote:
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> There are multiple kinds of rust.  Some power transmission line towers are
> rusty on purpose.
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> Red Rust    Hydrated oxide Fe2O3•H2O
>
> Yellow Rust Iron oxide-hydroxide FeO(OH)H2O
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> Brown Rust  Oxide Fe2O3 (high oxygen/low moisture)
>
> Black Rust  Iron (II)oxide – Fe3O4 (limited oxygen)
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> I think I have the order right.  Red rust can eat clear through the
> metal.  It produces deep flakes of cancer in the thickest of steel.  If you
> can get the rust to progress through to brow rust it is a permanent coating
> that will not continue to deteriorate.  Not sure how you make that happen.
> If you take a stroll along the pedestrian walkway of the Golden Gate
> bridge, you will see 1/2” thick parts of the handrail that have flaked
> completely through.  And that is with regular scaling and painting.
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> You can go look at an old piece of farm machinery in a field and the steel
> is really good looking.  Dark brown and black rust.
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> From: Lewis Bergman
>
> Sent: Thursday, November 5, 2020 6:51 AM
>
> To: AnimalFarm Microwave Users Group
>
> Subject: Re: [AFMUG] Stopping tower rust
>
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>
> Surface rust is of absolutely no consequence. I have black iron towers
> that were constructed 40 years ago that have substantial surface rust.
> While not pretty, it is structurally insignificant. If it looks more like
> discoloring than rust, which if the galv is good is what it usually looks
> like, I would do nothing. Anything you do to fix it will likely speed the
> rusting process up. For instance, you could use naval jelly, which would
> remove all the rust. If it is galv and not SS, the acid will eat more of
> the galv coating off and it will rust faster from then on unless you paint
> it. Then you are stuck painting a galv tower which is a PITA, expensive,
> and will eventually look even worse. Paint, even when applied correctly
> with the correct prep, just doesn't adhere to galv well.
>
>
>
> Sleep tight, don't worry, take the do nothing decision tree.
>
>
>
> On Thu, Nov 5, 2020 at 5:31 AM Matt Hoppes
> mailto:[email protected]
> <[email protected]> wrote:
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> Could it be a zinc galvanized steel instead of stainless?  I assumed
> stainless due to the very limited rust.
>
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> On Nov 5, 2020, at 6:27 AM, Matt Hoppes
> mailto:[email protected]
> <[email protected]> wrote:
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> Ok. So then maybe it’s not an issue. It does just appear to be surface.
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> On Nov 4, 2020, at 11:13 PM, Ken Hohhof mailto:[email protected]
> <[email protected]> wrote:
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> Apparently regular steel and stainless steel both “rust”.  But stainless
> forms a thin stable protective layer of chromium oxide, while regular steel
> turns to unstable iron oxide which just grows and grows.
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> https://www.scientificamerican.com/article/why-doesnt-stainless-stee/
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> From: AF mailto:[email protected] <[email protected]> On
> Behalf Of [email protected]
>
> Sent: Wednesday, November 4, 2020 9:22 PM
>
> To: AnimalFarm Microwave Users Group mailto:[email protected]
> <[email protected]>
>
> Subject: Re: [AFMUG] Stopping tower rust
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> Certainly not stronger and twice the expense.
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> From: Lewis Bergman
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> Sent: Wednesday, November 4, 2020 8:07 PM
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> To: AnimalFarm Microwave Users Group
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> Subject: Re: [AFMUG] Stopping tower rust
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> I would assume this wasn't a slip of the tongue. Just surprised that
> anyone would build a tower out of stainless steel. Chuck would likely know
> but I am pretty sure stainless is softer than regular steel.
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> On Wed, Nov 4, 2020 at 8:24 AM Matt Hoppes
> mailto:[email protected]
> <[email protected]> wrote:
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> We have a stainless steel tower that’s probably about 30 years old. Good
> shape. But I noticed some minor rust developing on the surface of some
> cross members and a few climbing pegs.
>
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>
> What’s the best way to stop this and protect the tower?
>
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> --
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> Lewis Bergman
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> 325-439-0533 Cell
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> Lewis Bergman
>
> 325-439-0533 Cell
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