This is somewhat of a vent/rant, but also I will also take suggestions on
how to handle this issue.

Since I've been shipping gigabit injector products, I've struggled with the
pricing of the magnetics which are used to inject the power on the cat5
cable.   After a lot of time searching, I ended up using a Pulse branded
HX6096NL.   This is a extended temperature range part (-40C to +85C), and
is rated for 720mA@57V per pair, continuous.   This is the least expensive
part I've found so far which meets decent current rating and temperature
rating standards.     If you're interested, the datasheet is at:

http://productfinder.pulseeng.com/products/datasheets/HX6096FNL.pdf

Unfortunately, cheap is not cheap.   These parts cost me around $4.25 in
quantity, EACH. (See http://www.findchips.com/search/hx6096fnl ).  I could
buy non-temperature rated parts for a bit less, but I don't want to not
ship an extended temperature-rated product. This means on a 4 port
injector, the parts costs alone to add gigabit are $21.00.  For a 12 port
injector, this ends up being $61.00.

As a general rule of thumb, you need to multiply production costs by about
2 or 2.5 to get the final sale price (and even at that I'm not getting
rich)  (see
http://www.eevblog.com/2014/05/28/the-economics-of-selling-your-hardware-project/
to understand why*)* - so using these parts effectively adds $42 to the
price of a 4 port injector, and $122 to a 12 port injector, when compared
to a non-injected version.

The frustrating part of all of this is that I see competitors which are
selling products which are amazingly inexpensive.   For instance, I
recently bought a 6 port gigabit injector for $37.95, hoping that once I
tore it apart, I'd find a source for an expensive magnetics.  I should note
that just the magnetic costs for 6 of the magnetics that I use are $25.50,
leaving only $12.95 for everything else and profit.

So, what did I find inside?  They're using a cheap cheap
questionable-quality knockoff of a set of magnetics which (even if they
were genuine) are not only not industrial temperature range (in fairness
they didn't claim this) but worse, they're not rated for PoE at all -
signal only, no DC.  I would never in a million years consider shipping a
product with this set of magnetics in it, and I sure wouldn't use this in
my network.  Yet somehow I have to compete with this.

I guess where I'm going with this is:  I am starting to get pushback about
my pricing when compared to these low-cost options, and I'm sure that
they're making an impact into my bottom line - it's definitely difficult to
sell against a product which is so much less expensive, as long as the
perception is that the cheaper product isn't in any material way less
functional or meaningfully lower quality.  Unfortunately, the other option
seems to be to start badmouthing the competition, which isn't something I
would ever stoop to.

I'm not quite sure how to address this.   Any suggestions?

-- 
*Forrest Christian* *CEO**, PacketFlux Technologies, Inc.*
Tel: 406-449-3345 | Address: 3577 Countryside Road, Helena, MT 59602
[email protected] | http://www.packetflux.com
<http://www.linkedin.com/in/fwchristian>  <http://facebook.com/packetflux>
<http://twitter.com/@packetflux>

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