Agree... much simpler situation if it's the contatcts, faston connector crimps going bad, etc...

But, I believe the symptom is also the same as another pump failure mode that I've had in the past. A winding of the motor opens up, or maybe there's a bad or pitted commutator contact for one winding. What happens is you have a "dead zone" on the motor, which has many windings. If the motor happens to stop on the dead zone, it doesn't start. The hammer tap jolts it and spins it just slightly, then it catches the next winding and spins up. You're effectively playing roulette with your pump motor... 9 out of 10 times it works, then you hit the bad zone. When running, it's just 9/10ths (or whatever the actual number of windings are) of full power, and you don't notice the difference.

Brian can be right, and you should check the wiring and connections first, could be that and look very similar. But if they're solid, I'll bet that's what's up, and you need to go to the usual suspects and get a new pump. Or, carry the hammer in the trunk for a while... ;-)

Jon
77 Spider

alfa-digest wrote:

Date: Wed, 25 Nov 2009 16:45:15 -0800 (PST)
From: Brian Shorey <[email protected]>
Subject: Re: [alfa] '72 Berlina Fuel Pump

Before you replace/rebuild the pump, you might try cleaning the electrical 
contacts.  If they're flaky, then tapping the pump with the hammer may have 
jolted them.  I'd try inspecting them and cleaning them first.

If that doesn't work, and the problem persists, I think it's best to replace 
the pump.

bs
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