I used the Eastwood stuff without much surface prep. It lasts about 2 years then rust spots start appearing and I recoat them. I have to remove the headers every two years in preparation for the smog check.
I have some Por-15 Marine Clean and Prep & Ready that I probably should have used first. The picture in this post is from a year ago: <http://www.lesliewong.us/blog/2010/05/21/alfa-romeo-exhaust-headers/> I just looked at the headers and there are pin-head sized rust spots appearing right near the head, probably due to inadequate surface prep. An inch away from the head and all the way to the downpipe, they still look the same as in the photo. -- to be removed from alfa, see http://www.digest.net/bin/digest-subs.cgi or email "unsubscribe alfa" to [email protected]

