The pad side safe/arm switch is useful, but is not as good as it could be.

The schematic doesn't include this switch but it appears to switch +12V
to v_pyro. Which means that when this switch is closed, many single
point failure modes come into play. If a MOSFET has failed that output
will fire. If the driver to a MOSFET has failed it will fire. Low
probability events but the consequences could be serious. If you are
lucky the motor doesn't CATO and you just have to change your armor.

Use a relay instead to provide v_pyro. The relay is controlled by the
system and closed when an arm command is received. This way everyone is
at a safe distance when those single point failure modes come into play.
The single pad side safe/arm switch is placed in series with the relay
coil so it can be disabled. In series with the relay output is another
option.

The alarm outputs are then not controlled by a GPIO output but by the
presence of 12V on the output of this relay. You get a warning when
the system arms or when the relay fails.

You will need another source (3.3V) of power to drive the continuity
check. A diode and a resistor does the job. (A PFET with its source to
v_pyro and gate to 3.3V provides the alarm output.)

A 40A automotive relay should be adequate here since it would not be
switched under load. It is better than the rocker switch. (Relays plus a
socket can be purchased for $5 a set at All Electronics.)

The DARS launch controllers have used this idea since 2004. No relays
have died yet.

http://home.earthlink.net/~schultdw/controller/controller.html

The Earthlink servers have been down for over a week now so you will
probably have to use the Wayback Machine version:

https://web.archive.org/web/20180426172954/http://home.earthlink.net/~schultdw/controller/controller.html


The gate drive (3.3V) to the output FETs is a little weak. I like the
MIC5018 driver in situations like this to make sure that they are fully
enhanced. Not so much for extra output current but to reduce power
dissipation.



-- 
http://home.earthlink.net/~david.schultz
The cheaper the crook, the gaudier the patter. - Sam Spade
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