Gordon,

> ...one machine doesn't tag the mail as spam:
> X-Spam-Score: -
> X-Spam-Status: No, score=x required=6 tests=[]
>
> While the other machine does:
> X-Spam-Status: No, score=5.436 required=6 tests=...

On the first machine SA was not called or timed out.

The reason could be: mail size larger than $sa_mail_body_size_limit,
sender white- or blacklisted, recipient in @bypass_spam_checks_maps,
but probably most likely in your case: SA processing time exceeded
$sa_timeout value, which for version older than 2.4.1 may be on the
short side for a busy host (starting with 2.4.1 the $sa_timeout
does not matter). Your logs could tell what happened.

  Mark


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