Dennis,

> $altermime = '/usr/local/bin/altermime';
> @altermime_args_defang =
>   qw( --verbose --remove=.\.(com|bat)
> --disclaimer=/usr/local/etc/dellattach);
>
> Jun  4 10:29:02 mail amavis[67140]: (67140-05-2) (!!)TROUBLE in
> process_request: TempDir::check: Unexpected file
> /var/amavis/tmp/amavis-20070604T102850-67140/email-repl.txt.tmp

> 'altermime'  is core-dumped in the tempdir...

> Yes, problem is present if disclaimer longer then 50 non-english chars...

As you said, your altermime is coredumping.
The "TempDir::check: Unexpected file email-repl.txt.tmp" is just a 
consequence.

Find out why is it failing. Try to manually run is as user vscan,
giving it the same arguments, along with the
  --input=email-repl.txt.tmp

Mark

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