they work well,
but there is loss in the variacs, more sag under load
than without one.


I think part of the reason is the carbon brush contact. You cannot use a metal contact because it would short out adjacent turns as the variac is rotated and overheat the coil and burn up the contacts as well. The graphite brush acts as a current limiting resistor to protect the winding, but also introduces losses. I also found the voltage regulation to be noticeably better without the variac. The best tapped autotransformer I ever had was the voltage control from an old x-ray machine. It had huge contacts on a rotary switch, and there was no detectable increase in voltage sag with the transformer in line. Unfortunately, I swapped it for some other gear after I had acquired a nice new G-R 20 amp variac.

Don K4KYV

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