From: BILL GUYGER <[EMAIL PROTECTED]>

... What someone did was to try to make their own high(er) power modulation transformer. There was a roughly cubical metal box with a fiber board top. The top had 5 terminals mounted to it for the primary and secondary connections. The top mounted to the box with 4 sheet metal screws, and by the time I got it after it had sat in a garage in Waco for 40+ years the fiber board was soaked with oil.

I opened the top and found a 50-60 watt Stancor Mod. transformer sitting on a piece of 1/2 " plywood with cardboard pieces packing the rest of the box. There were also bits of steel stock that looked like machine shop scrap because they had been turned. The whole thing had been filled with transformer oil (which had turned to gelatinous goo) and a couple of holes had been drilled in the covers of the Stancor transformer to allow oil to fill its innards.

I'm guessing that this might have been something that was sold in one of those little ads in the back of QST or some such. I'm also guessing that the metal pieces packed into the box along with the transformer were supposed to enhance the magnetic properties of the transformer somehow.

I suspect whoever put that modulation transformer together added the metal pieces to enhance the weight, not the magnetic properties, and sold it, claiming it was a higher power transformer. The guy who built the rig probably never suspected that he didn't have a bigger transformer.

But it's a good possibility that even with the oil, that the unbalanced DC saturated the core of the transformer.

I once used a swinging type filter choke that was rated at 5/25 henries, 500 milliamps, but only 600 volts. I took it out of its case and submerged it in a can of pole pig oil and used it in a 2500 volt power supply until I was able to find a choke rated for the voltage. The submerged choke never crapped out and I used it for over a year.

Don k4kyv
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