Greeting fellow sat-ops. A few weeks ago I posted about a problem I was having 
with my Ham IV rotor display not properly functioning, and received a number of 
very useful responses. I promised to report back.

So, as I previously reported, although the rotor turned fine, the controller 
display was somewhat erratic but completely useless.  I did the recommended 
troubleshooting, first of the controller (it was fine), then measuring 
resistance across certain rotor terminals.  One should read approx 500 ohms 
across rotor terminals 3 and 7, and the sum of resistance across two other sets 
of terminals should equal 500.
Well, I measured zero ohms for each measurement.  To eliminate the cabling, I 
took the measurements again up on the tower with the rotor in place.  Still got 
zero for all reads.  Ok, so then came the heavy work. Got the rotor down, but 
now I was able to clean the terminals, corroded screws, etc, and got ok 
readings for everything. Oh well, since I had it down, I took it apart only to 
find this rotor that had been in the air for 20 yrs (and was used when I got 
it), looked absolutely pristine inside. The bearings were dry, however, and so 
repacked them.  The infamous resistor was also pristine, and showed very little 
wear.
So after a full clean up of the terminal strip and new screws, back up it went. 
Oh and perhaps the most important part.  This time I ran 16 ga leads, 1 ft 
long,  with round screw connectors stubbed out from the rotor’s terminal strip. 
This is because installed, it is almost impossible to reconnect all of the 
rotor cable wires to the strip. This rotor runs a good size 3 el HF yagi and my 
sat antennas.  Unfortunately, the sat antennas made the whole thing top heavy 
and so had to dissemble the sat array.  Anyway, finally got all put back 
together, powered it up, and …uggg… no display at all now.  An hour later after 
running connectivity tests on the cable I found that a splice in underground 
conduit had gone bad. That fixed, all worked as it should.
Unfortunately, because of the inability to connect all cable wires while the 
rotor was in place,  some amount of up-weighting and lifting of the rotor was 
required in any case, but thoroughly checking connectivity of the rotor cable 
as had been suggested would have saved some time.  I look back on this, as I 
tend to my still sore back, as a real learning experience and reminder to 
always look for the simplest problems first.
Again thanks to all who took the time to offer great advice.

See you on VO52, AO7, FO29, or …just maybe … one of the FM’ers

73s

Craig
N6RSX



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