Al;

The rotor turns a bit beyond the 180 degree clockwise mark, so when setting it, 
you have to observe the position of the AZ rotor bell. This is hard to do if 
the rotor is on the tower. You may need a helper and some walkie talkies.

Start with checking the voltages from the controller box.

The regulator Q2 (UA7806C) provides about 6 volts through 15 ohm resistors to 
screw terminals A1 and E1 on the rear panel. (A2 and E2 return a variable 
voltage from the rotor pots, while A3 and E3) are ground returns). I measured 
about +5.9 volts at A1 and E1 on mine.

Last month I was discussing a stability problem with Tom K4TB who advised me that he 
found the regulator Q2 would oscillate and the output capacitor C9 (0.01) ineffective, so 
he added a capacitor directly to the output and fixed his. The original Thompson 
datasheet for that device claims no output capacitor is required, though a National 
Semiconductor version of that regulator recommends a .22 uf cap at the input and a 0.1 uf 
cap at the output to "help transient response". Common wisdom has been that 
these devices may oscillate. I have seen some fluctuation in meter reading on mine at low 
end of scale.

I am in process of system testing my rotor and a TAPR TrakBox on the bench, so 
I recently set the voltages up to correctly display the azimuth and elevation. 
There are two pots on the corners of the rear panel which set the meter full 
scale accuracy these are VR1 and VR2. After adjusting these per the manual, 
page 4; Pre-Installation Adjustments.

After confirming the meters track the rotor position faithfully, there are a 
second inner pair of pots VR3 and VR4 which set the full scale (AZ and EL 
needle to full right mark 180 degrees)voltage at the DIN connector which is 
normally used to feed an ADC inside an external tracking interface like the 
TracBox or Kansas City Tracker, etc. I set mine to accomodate the ADC voltage 
range of the TAPR TrakBox, normally 5.0 volts at full scale. Set to this 
voltage even if you don't have automation, so if you automate later, you save 
from the headache if the voltage is way too high or low. These outputs should 
track 0-5V as you go from left to right on the meters.


If you are going to adjust these 4 pots, you might want to splash some volume 
control cleaner at them so they track smoothly.




Date: Sun, 25 Nov 2012 13:31:29 -0500
From:<[email protected]>
To:<[email protected]>
Subject: [amsat-bb] G5400B Rotor Problem
Message-ID: <4C58B102B2AC45A7AD70C87ED4F77C10@AlPC>
Content-Type: text/plain;       charset="UTF-8"

Hi all,

Trying to get a G5400B rotor going but having some calibration problems with 
the azimuth settings. With power off and the rotor set at the left hand 
position, I adjust the needle to read 180. When the power is turned on the 
reading goes to about 182. I then let the rotor go all the way to the right 180 
mark and adjust the full scale pot to read 180. The problem is when the rotor 
is half way around and should be reading 360 it actually reads 345. Any ideas 
on what I should be looking at? Also there is nothing in the manual to suggest 
what the ?out voltage adjust? pot is supposed to do. What is its function?

Thank you for any advice.

73 Al W8KHP

--
Joe Leikhim


Leikhim and Associates

Communications Consultants

Oviedo, Florida

[email protected]

407-982-0446

WWW.LEIKHIM.COM

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