Answering my own question here for anyone else fighting with this.  From a 
Cisco Field Notice (see http://www.cisco.com/warp/public/770/fn18246.shtml).

The problem appears to be that a 7960/7940 running P003AM30, the load shipped 
from the factory, cannot load a new load file that is more than 393216 bytes 
in size. 

This corresponds to 768 TFTP packets of 512 bytes each. Once the phone 
receives the 769th packet, it will send an error to the TFTP server 
indicating Disc full or allocation exceeded - error code 3. It appears that 
this phone load cannot handle a file larger than 384Kb.

-- 
Marc H. Fishman
OuttaSite Resources

[EMAIL PROTECTED]

If you woke up breathing, congratulations! You have
another chance!

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