Dear Gary and Peter.

 

All of the early GRP sailplanes were built using balsa as meat in the sandwich.

 

The penny should have dropped, when the balsa sheets began to show during 
winter, that the structure was not water proof and the balsa was not 
hermitically sealed.

 

When water ballast was  used in these sailplanes it was contained in bags – 
with the exception of the Cirrus – that were made from waterproof material that 
could not be securely bonded.

 

My LS3 was delivered with bags made from plastic shower curtain material. Those 
bags were replaced – at minimal cost  by LS. They were made from sheets of 
fabric re-enforced rubber which had vulcanised seams which never failed but 
after about three years during a form2 inspection when laid out on the lawn 
applying the pressure they resembled monstrous soaker hoses. The internal 
rubber had perished. The next bags “Guaranteed not to leak” didn’t even get 
into the wings. They leaked more than the previous ones.

The last pair I fitted were made by Clipper Plastics. They were much better 
made and welded. I sold Vixen to TC. How did they stand up Terry?

 

While the use of water ballast can cause serious issues sometimes it creates 
humorous events.

 

Some years ago – at the Mildura Mini Comps – TT arrived with his crew and newly 
purchased  Kestrel XC.  Mildura had no running water and a tanker supplied 
water for the competitors who filled up their 25l containers from it and then 
ballasted their sailplanes before briefing was held and because they were so 
heavy generally put a tip on the ground held down by a tyre.

 

After briefing the TT team headed off to tow XC to the launch point. TT driving 
the ute, XC on tow and Fairlie on his tip. As the tow rope became taught TT 
noticed Fairlie trying to lift Charlies tip.  Now Fairlie – in her prime – 
could lift and carry a small horse but try as she could, the tip of Charlie 
would not leave the ground. In a fit of ‘something’ TT leapt out of the ute and 
threw himself across the top wing tip. His weight nearly bent Charlies tip to 
the ground before their combined  effort raised his stbd. wing so  he rotated 
around his wheel and the port tip impacted with the ground. The shock of that 
was sufficient to flick Fairlie off and she landed flat on her back – seriously 
winded – near the edge of the scrub.

 

The arrival of Charlies port wing on the also ground resulted in another 
remarkable spectacle.

 

As TT lay across Charlies tip an audible rumble was heard which increased in 
intensity  and then a cylinder of water appeared from Charlies stbd. wing bag 
hole and erupted into his luggage locker, then into his cockpit until it was 
entirely filled.

 

A lot of truly remarkable events occurred at the Mini Comps. A lot more 
available. How to derig a Nimbus with full ballast. Stealing a tug. Aero tow 
retrieves, six-shooter ants  etc..

 

Do you want to read about them?

 

Regards

 

Noel.

 

 

 

 

 

 

 

 

From: Gary Stevenson [ <mailto:[email protected]> 
mailto:[email protected]] 
Sent: Tuesday, August 29, 2017 9:35 PM
To: 'Peter Champness'
Cc: 'Gliding Australia Forum'
Subject: [gfaforum] RE: Water bags and GFA forum

 

Hi Peter,

‘Fraid I can’t help you with you perceived communication problem. I have 
received your general posts quite OK in the past. Tim Shirley is the GFA IT 
manager.

Re gliders with tanks as opposed to bags, NR has given you the answer in a 
nutshell, buy please see my comment below about bags.  Bags can perish and let 
go inside the wing too!

Regardless, In both cases the ballast system must be checked for integrity, at 
each Form 2 inspection, and if the system does not pass the test – there will 
be a leak, as shown by failure of a pressure test -  then it is a matter of 
determining the location of the leak, and fixing it – for integral tanks this 
could in many cases prove to be very difficult – or simply not flying with 
water.

Noel mentioned foam, but some early gliders used balsa (eg Libelle), but 
regardless, ingress of water into this core part of the structure is not good, 
and the end result is exactly the same. In the case of the Libelle, at survey 
(as opposed to annual), inspection, a 50 m diameter core is cut from a 
specified location in the underside of  the wing and examined. Then regardless 
of the inspection outcome, a repair must  be done to fix the hole. In passing,  
I need to add here that Libelle’s use bags.

What is interesting with the Libelle, is the question of where  the NEXT hole 
should be cut, say 1000 hours down the track, at the following survey. I 
suggest that for obvious (to me), reasons this next core should be taken from a 
(slightly??), different location, but this is NOT specified. Would maintenance 
guru’s like to make comment here?

 

Regards,

Gary

 

 

From: Peter Champness [ <mailto:[email protected]> 
mailto:[email protected]] 
Sent: Tuesday, 29 August 2017 8:38 PM
To: Gary Stevenson
Subject: Water bags and GFA forum

 

Gary,  Can you help here?

 

It seems that I can receive some the Aus Soaring emails but I am not able  post 
to the group.

 

Who should I talk to?

 

Also do you know why most  the gliders without waterbags are now banned from 
carrying water?

 

Thanks Peter Champness

 


 
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