Chris,
Very interesting!
One photo is of limited value to a disinterested observer. More photos might 
give a bigger picture! It may be/highly likely that to the said disinterested 
observer, there are other factors that need to be considered, that the single 
photo does not show. With this in mind, I wonder what the structural 
implications here are of just slightly (3-4 mm), cutting back the carbon fibre  
so that the edge is away from the terminal? If there are no structural 
implications, then surely this is the way to go?  My initial impression was 
that in addition to the above, it would also be much easier to properly 
insulate the terminal, rather than insulating the "exposed carbon fibre edge".
Did you contact the manufacturer regarding this problem? What was their 
response?
Gary
  ----- Original Message ----- 
  From: Chris Woolley 
  To: 'Discussion of issues relating to Soaring in Australia.' 
  Sent: Monday, June 30, 2008 10:26 PM
  Subject: Re: [Aus-soaring] Fwd: FIRE- FIRE- FIRE-ASH25E


  Hi Ian,

   

  Another one in a new Ventus 2cxM in December 2004.

   

  While I was installing the microphone cable up through the circuit breaker / 
fuse cover at the base of the panel smoke started appearing.

  I disconnected the main battery and started investigating. The problem was a 
short from the positive connector on the 50amp circuit breaker to the carbon 
fibre. The factory had failed to put rubber insulation around the exposed 
carbon fibre edge. See attached

   

  Regards

  Chris Woolley

   

   


------------------------------------------------------------------------------

  From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Ian Mc Phee
  Sent: Monday, 30 June 2008 8:07 PM
  To: [email protected]
  Subject: [Aus-soaring] Fwd: FIRE- FIRE- FIRE-ASH25E

   

  May be of interest to people with motorgliders and fly tugs - got an at 
length response from Dafydd Llwellyn to this email below but among other things 
he said after backfire apply full power and turn fuel off so as to suck fire 
into engine - does make sense when explained but we can only wonder if it would 
have saved Geoff's fire........Ian M

  ---------- Forwarded message ----------
  From: Ian Mc Phee <[EMAIL PROTECTED]>
  Date: 2008/6/30
  Subject: FIRE- FIRE- FIRE-ASH25E
  To: 


  Every now and then with motor gliders I burst into saying FIRE FIRE FIRE FIRE 
FIRE FIRE about 10 times and interestingly pilots have little idea how to 
react.  This unfortunately take on a new light as yesterday Geoff Sims ASH25E 
backfired at start on on the ground  and ASH fuse is now basically "ashes"of 
carbon fibre - wings and tailplane may be ok and this may be Australia's  
second most exspensive glider insurance claim.  Probably the biggest was the 
Stemme 10 a little over 12 months ago which caught fire flying out of Camden 
and Neil and his Son were killed  (engine in fuse in wing trailing edge area)

  When I shout Fire I expect 
  1 turn fuel off, 
  2 turn battery Knochen (Bone) Master off - like all boats have  
  3 if altenator pull  circuit breaker and  
  4 locate fire extinguisher and remove from holder. 
  Worth remembering.  The other source of fires is overuse of disc brakes. 
  The ASH25E like the ASK21Mi has the Midwest rotary fuse mounted 2 stroke (but 
oil injection) engine .

  Fire is my biggest fear in Aviation and actually every  few years I have or 
friends have been involved in Aviation fires. That's why when doing a DI I turn 
on the electric fuel pump and sure enough once fuel in RH carby tray and that 
is why I really look for cracks in exhausts.  Also when I have a backfire  I 
stop and get out on middle of field and check engine as in my book engine 
backfire = possible engine fire. 

  Here are a few fire experiences all except one known to me personally

  Geoff Sims ASH25E - probably fuel/backfire related  
  Neils S10 dual fatal at Camden -seems engine fire
  Callair tug Keepit engine bay fire -fuel/exhaust I think 
  Diamona h36 Hunter Valley regulator runaway overvoltage - electrical
  Diamona h36 Dave Goldsmith regulator overvoltage resulting in battery fire - 
glider was able to land at a airfield below - this is know problem to a good 
auto electrics man  - need a good earth between regulator and alternator to 
prevent overvoltage from alternator.
  Duo Discus (not known to me) towed out by car with disc brake on  - totally 
burnt to ground 
  Geoff sim Laicair - electrical fire after take off duew to braided cable 
rubbing on power wire 
  Pawnee at Coffs Harbour put out Mayday due to engine fire - crack exhaust 
blowing fumes onto fuel pumps- Commercial pilot was not doing a good DI -You 
really must check all towplanes between 100hlys 
  Pawnee at Benalla during world comps Col  Churches taxied Adelaide SC pawnee 
back to tiedown. I had stopped and noticed smoke pouring out of RH brake.  I 
ran out with Yellow 
  BCF extinguisher from my pawnee and by the time I got there flames were 
licking the wing and it took 2 seconds from extinguisher fire was out.
  7 registered aircraft burnt at Keepit fire Oct 94 (biggest civil fire in AUS 
since war) but that was caused by a kid Simon McClurer who started fire- 
fibreglass gliders could be carried away in a bucket
  Kookaburra on trailer going from Kingaroy to Warwick and a mattress at nose 
of glider caught fire and all was left was a bucket of metal parts- cause 
smokers cigarette

  In addition I have had 2  domestic fires and one car fire and it is worth 
saying the car was a HB Torana (known for catching fire I have since heard) and 
that was the Carby and exhaust pipe on same side.  A drip tray under carby as 
JAR22 Sect H Motorgliders requires would have saved the fire but I add a fire 
extinguisher put out fire quickly. 

  A friend a LAME from way back always carried a roll of aluminium tape and he 
would often use 3 layers (good heat insulation properties) of this foil tape 
where appropriate and would often use extra a little red/orange silicon  rubber 
sheet just to be sure. If in doubt use extra fire sleeving or extra heat 
shields.  

  For those with Jabiru be on top of the 1/4inch bolts that bolt the engine 
pipes to heads (later models excepted) can leak or loose a bolt and possible 
fire cause.  Also I never like battery with engine - I like a bone master that 
can turn off the  battery and not a relay. 

  Lets all learn from these experiences of fires

  Ian McPhee

   



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