Thanks for the reply, Sebastian.

<tl;dr>Can't reproduce it.</tl;dr>

What I did (and what seemed to have worked this time):

   1. Start the backup job to the "VmwareIncr" disk pool.
   2. 18-Dec 14:21 bareos-dir JobId 3950: Start Backup JobId 3950, 
   Job=vm-zabbix2.2024-12-18_14.21.39_12
   18-Dec 14:21 bareos-dir JobId 3950: Connected Storage daemon at 
   bareos-dr.pmd5.org:9103, encryption: TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-dir JobId 3950:  Encryption: 
   TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-dir JobId 3950: Probing client protocol... (result 
   will be saved until config reload)
   18-Dec 14:21 bareos-dir JobId 3950: Connected Client: bareos-fd at 
   localhost:9102, encryption: TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-dir JobId 3950:    Handshake: Immediate TLS 
   18-Dec 14:21 bareos-dir JobId 3950:  Encryption: 
   TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-dir JobId 3950: Pruning oldest volume 
   "VmwareIncr-2110"
   18-Dec 14:21 bareos-dir JobId 3950: Pruning volume VmwareIncr-2110: 0 
   Jobs have expired and can be pruned.
   18-Dec 14:21 bareos-dir JobId 3950: Volume "VmwareIncr-2110" still 
   contains jobs after pruning.
   18-Dec 14:21 bareos-dir JobId 3950: Using Device "DiskVmwareStorage1" to 
   write.
   18-Dec 14:21 bareos-fd JobId 3950: Connected Storage daemon at 
   bareos-dr.pmd5.org:9103, encryption: TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-fd JobId 3950:  Encryption: 
   TLS_CHACHA20_POLY1305_SHA256 TLSv1.3
   18-Dec 14:21 bareos-fd JobId 3950: Extended attribute support is enabled
   18-Dec 14:21 bareos-fd JobId 3950: ACL support is enabled
   18-Dec 14:21 bareos-dir JobId 3950: Pruning oldest volume 
   "VmwareIncr-2110"
   18-Dec 14:21 bareos-dir JobId 3950: Pruning volume VmwareIncr-2110: 0 
   Jobs have expired and can be pruned.
   18-Dec 14:21 bareos-dir JobId 3950: Volume "VmwareIncr-2110" still 
   contains jobs after pruning.
   18-Dec 14:21 bareos-dir JobId 3950: Pruning oldest volume 
   "VmwareIncr-2110"
   18-Dec 14:21 bareos-dir JobId 3950: Pruning volume VmwareIncr-2110: 0 
   Jobs have expired and can be pruned.
   18-Dec 14:21 bareos-dir JobId 3950: Volume "VmwareIncr-2110" still 
   contains jobs after pruning.
   18-Dec 14:21 bareos-sd JobId 3950: Job vm-zabbix2.2024-12-18_14.21.39_12 
   is waiting. Cannot find any appendable volumes.
   Please use the "label" command to create a new Volume for:
       Storage:      "DiskVmwareStorage1" (/srv/stor2/bareos/vmware)
       Pool:         VmwareIncr
       Media type:   File
   3. The pool:
   *list pool=VmwareIncr 
   Using Catalog "MyCatalog"
   +--------+------------+---------+---------+----------+-------------+
   | poolid | name       | numvols | maxvols | pooltype | labelformat |
   +--------+------------+---------+---------+----------+-------------+
   |     34 | VmwareIncr |     203 |     203 | Backup   | VmwareIncr- |
   +--------+------------+---------+---------+----------+-------------+
   4. Edit /etc/bareos/bareos-dir.d/pool/VmwareIncr.conf
   5. Increase the number of "Maximum Volumes = …" to a higher number
   6. bconsole
   7. reload
   8. 18-Dec 14:26 bareos-dir JobId 3950: Pruning oldest volume 
   "VmwareIncr-2110"
   18-Dec 14:26 bareos-dir JobId 3950: Pruning volume VmwareIncr-2110: 0 
   Jobs have expired and can be pruned.
   18-Dec 14:26 bareos-dir JobId 3950: Volume "VmwareIncr-2110" still 
   contains jobs after pruning.
   18-Dec 14:31 bareos-dir JobId 3950: Pruning oldest volume 
   "VmwareIncr-2110"
   18-Dec 14:31 bareos-dir JobId 3950: Pruning volume VmwareIncr-2110: 0 
   Jobs have expired and can be pruned.
   18-Dec 14:31 bareos-dir JobId 3950: Volume "VmwareIncr-2110" still 
   contains jobs after pruning.
   9. The pool has picked up my change:
   *list pool=VmwareIncr 
   +--------+------------+---------+---------+----------+-------------+
   | poolid | name       | numvols | maxvols | pooltype | labelformat |
   +--------+------------+---------+---------+----------+-------------+
   |     34 | VmwareIncr |     203 |     204 | Backup   | VmwareIncr- |
   +--------+------------+---------+---------+----------+-------------+
   10. The job hasn't picked up the change yet:
   Running Jobs:
   Console connected at 18-Dec-24 14:32
    JobId Level   Name                       Status
   ======================================================================
     3950 Increme  vm-zabbix2.2024-12-18_14.21.39_12 is waiting for an 
   appendable Volume
   11. *mount
   The defined Storage resources are:
   1: DiskCritical
   2: DiskDatabase
   3: DiskVmware
   4: File
   5: Tape
   Select Storage resource (1-5): 3
   Connecting to Storage daemon DiskVmware at bareos-dr.pmd5.org:9103 ...
   3001 OK mount requested. Device="DiskVmwareStorage1" 
   (/srv/stor2/bareos/vmware)
   12. Suprisingly this worked. The job has picked up the enlarged pool and 
   has taken the new volume:
   18-Dec 14:36 bareos-dir JobId 3950: Created new Volume "VmwareIncr-2351" 
   in catalog.
   18-Dec 14:36 bareos-sd JobId 3950: Labeled new Volume "VmwareIncr-2351" 
   on device "DiskVmwareStorage1" (/srv/stor2/bareos/vmware).
   18-Dec 14:36 bareos-sd JobId 3950: Moving to end of data on volume 
   "VmwareIncr-2351"
   18-Dec 14:36 bareos-sd JobId 3950: Ready to append to end of Volume 
   "VmwareIncr-2351" size=223
   
To be honest I am not sure what I did differently this time.

Is it generally a bad idea to do it like this? Would you suggest using 
"add" instead? Thanks!

…Christoph
Sebastian Sura schrieb am Mittwoch, 18. Dezember 2024 um 13:29:23 UTC+1:

> Hi Christoph
>
> how did you "increase the number of volumes in the Pool definition" ? Did 
> you just edit the pool configuration file and do a reload ?
> Or did you use the `add` command to add new volumes directly ?
>
>
> https://docs.bareos.org/TasksAndConcepts/BareosConsole.html#console-commands
>
> >>> This command is used to add Volumes to an existing Pool. That is, it 
> creates the Volume name in the catalog and inserts into the Pool in the 
> catalog, but does not attempt to access the physical Volume. Once added, 
> Bareos expects that Volume to exist and to be labeled.
>
> Are you sure that the message was printed _after_ you added new volumes to 
> the pool ? Maybe this message was printed first and you only added new 
> volumes afterwards ?
>
> Could you provide the full job log ?
>
> Kind Regards
> Sebastian Sura
> Am 18.12.24 um 11:42 schrieb Christoph Haas:
>
> While running a backup I realized that the pool had too few volumes (on 
> disk). So I increased the number of volumes in the Pool definition, went to 
> the bconsole and reloaded.
>
> However that instantly lead to this error:
>
> 18-Dec 11:37 bareos-sd JobId 3605: Warning: stored/mount.cc:246 Open 
> device "DiskVmwareStorage9" (/srv/stor2/bareos/vmware) Volume 
> "VmwareIncr-2346" failed: ERR=stored/dev.cc:597 Could not open: 
> /srv/stor2/bareos/vmware/VmwareIncr-2346, ERR=No such file or directory
>
> There is indeed no such file. The most recent files are:
>
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:21 VmwareIncr-2339
> -rw-r----- 1 bareos bareos 10736369871 Dez 18 03:21 VmwareIncr-2331
> -rw-r----- 1 bareos bareos 10736369879 Dez 18 03:21 VmwareIncr-2338
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:22 VmwareIncr-2337
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:23 VmwareIncr-2341
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:23 VmwareIncr-2340
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:24 VmwareIncr-2343
> -rw-r----- 1 bareos bareos 10736369887 Dez 18 03:27 VmwareIncr-2342
>
> My Pool definition:
>
> Pool {
>   Name = VmwareIncr
>   Pool Type = Backup
>   Recycle = yes                       # Bareos can automatically recycle 
> Volumes
>   AutoPrune = yes                     # Prune expired volumes
>   Volume Retention = 10 days          # How long should the Incremental 
> Backups be kept?
>   Maximum Volume Bytes = 10G           # Limit Volume size to something 
> reasonable
>   Maximum Volumes = 400               # Limit number of Volumes in Pool
>   Label Format = "VmwareIncr-"       # Volumes will be labeled 
> "Incremental-<volume-id>"
>   Recycle Oldest Volume = yes
> }
>
> The only way I can solve that is cancelling all active jobs (cancel all 
> yes) and restarting them.
>
> I'm on Bareos 23.1.1 on Debian 12. Has anyone else seen this? What am I 
> doing wrong?
>
> Cheers
>  Christoph
>
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> -- 
>  Sebastian Sura                  [email protected]
>  Bareos GmbH & Co. KG            Phone: +49 221 630693-0
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