Thanks for the advice, guys.

I actually had a couple of relays attached to this without flyback diodes,
so that may be causing voltage spikes on the 5V input line.

I'll take a look at the un-loaded startup of my regulator tomorrow and see
how it looks.

The regulator portion of the schematic is:
[image: Inline image 2]

Best,
Morgan

On Fri, Dec 11, 2015 at 9:15 PM, Graham <[email protected]> wrote:

> Morgan:
>
> It is likely a transient voltage spike that can come out of your switcher.
>
> The BBB does not turn on it's power supply until it thinks the incoming
> voltage is stable, which means that your 12V to 5V switcher is starting up
> without a load.  If it overshoots badly in that start-up period, it could
> kill something. Or if it overshoots when the BBB load is finally applied
>
> I would start by repetitively starting up your 12V to 5V switcher, without
> a load on it, and watching what the output does on a storage (memory)
> oscilloscope, so that you can see the worst case startup condition. Then
> repetitively add a load equal to the BBB and all its input capacitance, and
> watch what happens.
>
> What were you controlling with the BBB/Cape?  Things like relays or
> stepper motors generate inductive spikes that can easily kill
> semiconductors, if the spikes are not managed correctly.
>
> --- Graham
>
> ==
>
>
> On Friday, December 11, 2015 at 7:14:38 PM UTC-6, Morgan Redfield wrote:
>>
>> I think I managed to burn out the TPS65217 on the BBB using a custom cape
>> that I designed. The cape has a DCDC switching regulator that I'm using to
>> drop a 12V supply down to 5V for the beagle bone. I have the 5V from that
>> switching regulator connected to pins P9.6 and P9.5.
>>
>> I've now had two BBBs fail while powering them from the board. I left
>> both on for a couple of days, and at some point the BBB just died. After
>> that, the BBB don't boot at all, even with the cape unplugged.
>>
>> When I apply 5V from a benchtop supply to P9.6, I only see 1.1V on P9.7
>> (system 5V).
>> If I hit the power button (S3), then the voltage on P9.7 will jump up to
>> around 2.5V before falling back to 1.1V over around 20s.
>>
>> I'm not sure what's going on here, since the power supply I'm using looks
>> pretty clean to me. It's an average of 5.14V with max 150mVpp noise. It's
>> rated to 2A current draw. Switching frequency is 150kHz.
>>
>> Does anyone have any idea what might be happening here? Any ideas about
>> what I should try next?
>>
>> Thanks,
>> Morgan
>>
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