I think the spike you see is either power source related or you still have 
measurement issues. Start by using twisted pair to source the power supply or 
you can even just twist the existing wires onto themselves. Either way, I don’t 
think this is an issue. From the TPS65217C datasheet (Table 8.3), the 5V input 
must be between 4v3 and 5v8. Anyhow, it is the 3v3 and 1v8 rails that are 
important here and I suspect those rails are clean. 

http://www.ti.com/lit/ds/symlink/tps65217.pdf


Regards,
John




> On Jul 17, 2016, at 7:33 PM, Joshua Collins <[email protected]> wrote:
> 
> Hi all,
> 
> 
> I performed the test as suggested with a much shorter ground wire instead of 
> the longer one I was using. Here is a picture of the setup:
>  
> <https://lh3.googleusercontent.com/-lW68r-YefYI/V4w9TVQhqoI/AAAAAAAAAL0/C_x6xweA39Q49c5eee6JiTqUQ7f09Z6hgCLcB/s1600/DSC_0535.JPG>
> 
> 
> Since then, I cannot reproduce the same magnitude of noise - this is the 
> worst I could find:
>  
> <https://lh3.googleusercontent.com/-8iDqIgiCNRY/V4w9imu588I/AAAAAAAAAL4/mFTMmZ8VB_0D9AaZsLwGijAV5UQXFTi0ACLcB/s1600/PSSupply%2B-%2BSYS5V%2B-%2B11-07-2016%2B1_51_34%2BPM.941.bmp>
> Thank you for pointing out the issue John - I hadn't realised the probes 
> could pick up so much noise - this isn't a welding workshop....
> 
> So, I'm not sure whether the small spike shown would be enough to cause 
> problems with the eMMC- the only power supply tolerance specification I could 
> find was a small reference in the reference manual to requiring the input 
> power to be 5VDC +/-.25V. However, the graph shown is actually for the 
> regulated 5V on the board.
> 
> 
> Thanks,
> Joshua Collins
> 
> 
> On Friday, 1 July 2016 21:46:39 UTC+10, Joshua Collins wrote:
> Hi,
> 
> So I'm working with a modified version of Robert Nelson's flasher script 
> (https://github.com/RobertCNelson/boot-scripts/blob/master/tools/eMMC/bbb-eMMC-flasher-eewiki-ext4.sh
>  
> <https://github.com/RobertCNelson/boot-scripts/blob/master/tools/eMMC/bbb-eMMC-flasher-eewiki-ext4.sh>).
>  I am flashing debian, but I'm having issues with corrupt results.
> 
> The main differences are: 
> - It does some things specific to my application, like performing a few web 
> requests.
> - Instead of just creating one partition, it creates the root/boot partition, 
> and a second read-write partition.
> The partition table looks like this:
> Formatting: /dev/mmcblk1
> 
> Disk /dev/mmcblk1: 119808 cylinders, 4 heads, 16 sectors/track
> Old situation:
> New situation:
> Units: 1MiB = 1024*1024 bytes, blocks of 1024 bytes, counting from 0
> 
>    Device Boot Start   End    MiB    #blocks   Id  System
> /dev/mmcblk1p1   *     1   1500   1500    1536000   83  Linux
> /dev/mmcblk1p2      1501   3743   2243    2296832   83  Linux
> /dev/mmcblk1p3         0      -      0          0    0  Empty
> /dev/mmcblk1p4         0      -      0          0    0  Empty
> Successfully wrote the new partition table
> 
> Re-reading the partition table ...
> - It was originally based on an older version of the script, however, some 
> parts have been updated. The EEPROM flashing for instance, has been upgraded 
> to the current version of RCN's script.
>  
> The program flow of dd_bootloader -> sfdisk -> format -> rsync is still the 
> same as in RCN's script.
> 
> The problem:
> Sometimes (only sometimes, and not with a predictable pattern that I can 
> discern), the flashing will fail and produce an unbootable image.
> When the flasher will produce a corrupt image, errors in rsync's attempts to 
> copy over files to the root file system occur, just after the ext4 
> filesystems for both partitions have been created.
> 
> Here is an example: 
> Copying: /dev/mmcblk0p1 -> /dev/mmcblk1p1
> mount /dev/mmcblk1p1 /tmp/rootfs/ -o async,noatime
> rsync: / -> /tmp/rootfs/
> [  432.938083] EXT4-fs error (device mmcblk1p1): ext4_mb_generate_buddy:757: 
> group 0, block bitmap and bg descriptor inconsistent: 32768 vs 23112 free 
> clusters
> [  432.953982] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  432.984704] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.011220] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.041931] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.064714] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.087946] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.109954] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.131633] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> [  433.153583] EXT4-fs error (device mmcblk1p1): ext4_find_dest_de:1829: 
> inode #2: block 6119: comm rsync: bad entry in directory: rec_len is smaller 
> than minimal - offset=0(0), inode=0, rec_len=0, name_len=0
> writing to [/dev/mmcblk1] failed...
> 
> On boot after letting it finish* (write_failure/inf_loop doesn't behave as 
> expected), the following output occurs - U-Boot is unable to boot from the 
> root partition and starts resorting to desperate measures...
> 
> U-Boot SPL 2015.04-dirty (Apr 14 2015 - 10:12:34)
> U-Boot 2015.04-dirty (Apr 14 2015 - 10:12:34)
> 
>        Watchdog enabled
> I2C:   ready
> DRAM:  512 MiB
> MMC:   OMAP SD/MMC: 0, OMAP SD/MMC: 1
> Using default environment
> 
> Net:   <ethaddr> not set. Validating first E-fuse MAC
> cpsw
> Hit any key to stop autoboot:  0
> gpio: pin 53 (gpio 53) value is 1
> Card did not respond to voltage select!
> Card did not respond to voltage select!
> gpio: pin 56 (gpio 56) value is 0
> gpio: pin 55 (gpio 55) value is 0
> gpio: pin 54 (gpio 54) value is 0
> switch to partitions #0, OK
> mmc1(part 0) is current device
> gpio: pin 54 (gpio 54) value is 1
> Checking for: /uEnv.txt ...
> Checking for: /boot.scr ...
> Checking for: /boot/boot.scr ...
> Checking for: /boot/uEnv.txt ...
> ** Invalid partition 3 **
> ** Invalid partition 4 **
> ** Invalid partition 5 **
> ** Invalid partition 6 **
> ** Invalid partition 7 **
> 
> FAILSAFE: U-Boot UMS (USB Mass Storage) enabled, media now available over the 
> usb slave port ...
> UMS: disk start sector: 0x0, count: 0x750000
> \
> 
> It appears that somehow the root partition is being corrupted. Attempting to 
> mount that partition on the eMMC, while booted from a non-flasher SD card 
> gives the following results:
> 
> root@arm:~# lsblk
> NAME         MAJ:MIN RM  SIZE RO TYPE MOUNTPOINT
> mmcblk1boot0 179:16   0    1M  1 disk
> mmcblk1boot1 179:24   0    1M  1 disk
> mmcblk0      179:0    0  7.4G  0 disk
> └─mmcblk0p1  179:1    0  7.4G  0 part /
> mmcblk1      179:8    0  3.7G  0 disk
> ├─mmcblk1p1  179:9    0  1.5G  0 part
> └─mmcblk1p2  179:10   0  2.2G  0 part
> root@arm:~# mount /dev/mmcblk1p1 /media
> [ 4127.908991] EXT4-fs (mmcblk1p1): no journal found
> mount: wrong fs type, bad option, bad superblock on /dev/mmcblk1p1,
>        missing codepage or helper program, or other error
> 
>        In some cases useful info is found in syslog - try
>        dmesg | tail or so.
> root@arm:~# mount /dev/mmcblk1p2 /media
> root@arm:~# ls /media
> etc  logs  lost+found  photos  var
> 
> mmcblk1 is the eMMC in this situation. As can be seen, it's not possible to 
> mount the boot partition, but it is possible to mount the second partition 
> produced. This is consistently the case.
> 
> The sfdisk command the flasher runs is:
> LC_ALL=C sfdisk --force --in-order --Linux --unit M "${destination}" 
> <<-__EOF__
>                  ${conf_boot_startmb},${root_part_size},${sfdisk_fstype},*
>                  ,,${sfdisk_fstype}
>          __EOF__
> 
> where startmb=1, root_part_size=1500, sfdisk_fstype=0x83 (linux partition).
> and the second line describes the second partition which fills all remaining 
> space.
> 
> I have tried:
> I have tried checking the power supply to the beaglebone (the beaglebone is 
> powered by a daughterboard) with an oscilloscope, and it appears to be stable.
> Different SD cards - they still fail
> Different Beaglebones
> Adding more sync/flush_cache operations around everything in partition_drive 
> and copy_rootfs
> I also added this (unexplained code in RCNs script which claims to flush the 
> eMMC buffers - anyone know why this works?) 
> #https://github.com/beagleboard/meta-beagleboard/blob/master/contrib/bone-flash-tool/emmc.sh#L
>  
> <https://github.com/beagleboard/meta-beagleboard/blob/master/contrib/bone-flash-tool/emmc.sh#L>
>      158-L159
>       # force writeback of eMMC buffers
>       flush_cache
>       dd if=${destination} of=/dev/null count=100000
>       sync
> in many places around the script.
>  
> Does anyone have any suggestions on what might be causing these ext4 errors 
> or what I might be doing incorrectly with setting up the partition table? 
> I noticed that RCN's script only uses dd to wipe the first 108MB - should it 
> be wiping the whole image? Why 108MB?
> 
> Thanks for making it this far :)
> Joshua Collins
> 
> 
> Important version numbers:
> Kernel: 4.1.17-bone19
> Debian: 8.3-minimal-armhf-2016-01-25
> MLO: http://rcn-ee.com/repos/bootloader/am335x_evm/MLO-am335x_evm-v2015.01-r7 
> <http://rcn-ee.com/repos/bootloader/am335x_evm/MLO-am335x_evm-v2015.01-r7>
> U-Boot: 
> http://rcn-ee.com/repos/bootloader/am335x_evm/u-boot-am335x_evm-v2015.01-r7.img
>  
> <http://rcn-ee.com/repos/bootloader/am335x_evm/u-boot-am335x_evm-v2015.01-r7.img>
> 
> 
> 
> 
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