The next step on my radio desk is cutting the dados.  Thanks for the lesson 
Dan and Mickey.

Regards.

Max.  K 4 O D S.

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----- Original Message ----- 
From: "Mickey Fixsen" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Tuesday, January 16, 2007 2:49 PM
Subject: Re: [BlindHandyMan] More on the cedar closet project.


> An easy way to make dados on opposite sides of a cabinet line up when 
> using a router to make the dados is to clamp them together so that one 
> setup for a particular dado does them both at the same time.  For example, 
> you would lay both sides on a bench with the inside faces of the side 
> facing up and the edges that are the back of the cabinet touching each 
> other.  Flush up the tops and bottoms and put a couple of clamps across 
> them to hold them in place.  Now you can set up your guide and run the 
> router to do both sides at once.  As long as you keep everything square, 
> the dados will always line up with each other.
>
> Good luck with your project.
>
>
>
>  ----- Original Message ----- 
>  From: Dan Rossi
>  To: [email protected]
>  Sent: Tuesday, January 16, 2007 1:32 PM
>  Subject: [BlindHandyMan] More on the cedar closet project.
>
>
>  Micky,
>
>  You are correct. It is Western Red Cedar, not aromatic. I keep making
>  that mistake, I guess it is because of how fragrant it is when I am
>  working with it.
>
>  anyway, the wife had off on Monday for MLK day, so I was jealous and took
>  the day off as well. I spent some quality time in the basement screwing
>  up my closet. and I don't mean putting screws into it.
>
>  On Saturday I had routed the dados on the inside of one of the closet
>  walls. I did all the math, distance from rail to rail minus the thickness
>  of the floor and ceiling. Minus the thickness of three shelves, divide by
>  four. Take into account the radius of the router shoe, the radius of the
>  cutter. Clamp up a guide rail, take measurements, square everything to
>  hell and back. Route the first dado. Move everything, measure measure
>  measure. Square square square. Measure a bit more. rout the second
>  dado. Move everything again. measure? OK, two short shelves and one
>  tall shelf is probably a better design anyway. Who wants three evenly
>  spaced shelves? Too rigid, too uniform. We need more variation in our
>  lives.
>
>  Monday, the big trick, making the dados on the other closet wall to line
>  up exactly with the first set. Measure measure measure. Calculate.
>  Measure. Calculate some more. You know that saying, always go with your
>  first choice? Anyway, rout the first dado. Line up the two panels next
>  to each other. After I finished screaming, throwing a few small items,
>  kicking the work bench, and absolutely stunned as to why the bottom of 
> the
>  one dado lines up precisely with the top of the dado I just cut, it dawns
>  on me that I forgot to take into account the thickness of the floor on
>  Mondays cut.
>
>  OK, I can recover. I'll have to widen out the dado so that the top edge
>  of the new dado lines up with the top of the old one. I'll just have to
>  cut a quarter inch strip off some scrap and glue it in to fill the gap.
>
>  I opted for a different plan for the next two dados. I had my doubts, but
>  gave it a try. I tried lining up the panels side by side. I clamped the
>  rails together to make as sure as possible that the dados were in the 
> same
>  relative positions to the bottom rails. I put the router into the far end
>  of the dado on the finished panel. I turned the cutter so that it was at
>  it's widest position. I loosely clamped one end of a guide stick down.
>  Moved the router to the end of the dado near where it ran into the new
>  board that hadn't been routed yet. Did the same thing and clamped that
>  end of the guide stick. Now I had a guide that was perfectly parallel to
>  the dado. Some measuring proved this to be true as well.
>
>  It worked very nicely. Just took for ever since I had to do this two
>  times for each dado. I made the mistake of assuming my 1X8 cedar boards
>  were 3/4 X 7 1/2. Yeah, well not exactly. I guess because they are
>  unfinished on one side, they are actually 15/16 thick. And they are a bit
>  wider than 7.5 inches as well. Since I had to cut a 15/16 dado, I had to
>  make two passes for each one since I don't have a cutter that wide.
>
>  Well, the dados are all routed now. I need to make the shelves, each one
>  will be three planks of cedar biscuit joined together. I hate gluing.
>
>  I also have to stretch a couple of the 2X4 rails since I cut them with 
> the
>  assumption of 3/4 by 7 1/2 boards.
>
>  Oh well, it's all good learning.
>
>  Later.
>
>  -- 
>  Blue skies.
>  Dan Rossi
>  Carnegie Mellon University.
>  E-Mail: [EMAIL PROTECTED]
>  Tel: (412) 268-9081
>
>
>
>
>
> ------------------------------------------------------------------------------
>
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>
> [Non-text portions of this message have been removed]
>
>
>
> To listen to the show archives go to link
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> or
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>
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>
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>
> Visit The Blind Handy Man Files Page To Review Contributions From Various 
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>
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To listen to the show archives go to link
 http://acbradio.org/handyman.html
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The Pod Cast address for the Blind Handy Man Show is.
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The Pod Cast address for the Cooking In The Dark Show is.
http://www.gcast.com/u/cookingindark/main.xml

Visit The Blind Handy Man Files Page To Review Contributions From Various List 
Members At The Following address:
http://www.jaws-users.com/handyman/

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