Hi All
Did you know that Thomas Crapper was an Inventor, read on and see.
How is a portable toilet made?

Background

The portable toilet is a lightweight, transportable, efficient and more
sanitary
variation of a common facility for the elimination of human waste that 
existed before the advent of indoor plumbing-the
outhouse.
Before indoor
plumbing
allowed for the development of a system for transporting human waste from a
receptacle
to a
sewer
system through a series of pipes and other plumbing apparatus, humans often 
attended to their need to eliminate waste in an isolated
stall
located outside of living and working quarters, if they elected to use any 
type of structure at all. Typically, this stall contained a bench with a 
large
hole cut into it. The waste was deposited through the hole directly to the 
ground below. A more refined version of the outhouse was the water
closet,
an indoor facility with a water tank and flushing system that deposited the 
waste in a cesspit below.

The advent of indoor plumbing led to the development of the first modern 
toilet in 1843, although toilets hooked up to sewage systems did not come 
into
general use until the Victorian era when modern sewage systems began to be 
constructed. Still, this innovation was not useful for those who worked or 
otherwise
congregated in outdoor areas with no access to such a facility. Some such 
venues, such as many
roadway
rest areas, camping facilities, and children's summer camps, still utilize
rustic
outhouses. Since at least the 1960s, many other venues, especially those 
where populations congregate only for temporary periods, have featured 
lightweight,
sanitary portable toilet facilities-easily transportable, private, 
individual plastic stalls containing toilets, each with its own independent 
sanitary
system consisting of
rudimentary
plumbing, a holding tank, and sanitizing chemicals.

Portable toilets are most commonly used at construction sites, outdoor 
parking lots, and other work environments where indoor plumbing is
inaccessible,
and at large outdoor gatherings such as concerts, fairs, and recreational 
events.

History

The earliest known toilet facilities date back to the third millennium B.C. 
Rudimentary lavatory facilities have been discovered in the form of recesses
in stone walls of houses in Scotland dating back to around 2,800 B.C. Around 
the same time, it appears that Western-style lavatory facilities were being
constructed from bricks with wooden seats in Pakistan. Sewage fell through a
chute
to a drain or cesspit. In Egypt, toilets have been found in the bathrooms of 
tombs, presumably for use in the
afterlife.
The first portable toilet dates back to the mid-fourteenth century B.C. In 
Egypt, a wooden
stool
with a large slot in the middle for use with a pottery vessel beneath it was 
discovered in the tomb of Kha, the senior official of the Thebes workmen's
community.

Until the eighteenth century, the portable chamber pot, a slightly more 
modern variation of this first portable toilet, was the most commonly used
lavatory
facility. The notion of a flushable toilet was developed by the Elizabethan 
poet Sir John Harington, who designed an indoor water closet containing a 
toilet
facility that could
dilute
sewage with water contained in a
cistern.
This invention was significantly enhanced by Thomas Crapper, who in 1886 
created the first flushable toilet featuring a water tank placed high above 
the
toilet bowl to actually
flush
out the contents of the bowl, rather than merely dilute them. As public 
sewage systems became more developed, Crapper's invention became common.

In the twentieth century, inventors have combined the portability of the 
more ancient lavatories with the sanitary benefits of the modern toilet to 
create
a contained system that is also compact, lightweight, and transportable. The 
portable toilet, commonly called the Porta-John after one prominent 
manufacturer
of this product, is now a common feature at work sites and events that do 
not have access to sewer systems.

Raw Materials

Portable toilet assembly is relatively simple and few materials are needed. 
The main component of the facility is light-weight sheet plastic, such as 
polyethylene,
which forms the actual toilet unit as well as the
cabana
in which it is contained. A pump and holding tank form the portable
sewage system.
These items are fastened with an
assortment
of screws, nails, rivets, bolts, and hinges. The facility is also equipped 
with a chemical supply container and inlet tube.

The Manufacturing
Process

The toilet unit
List oftoilet unit is comprised of rigid, lightweight sheet plastic, which 
is formed into a box-like structure and secured with nuts, bolts, and 
rivets.
The top sheet contains an opening for placement of the toilet tank. The top 
sheet may not be secured with these permanent
fixtures,
allowing for its easy removal to clean the tank. A lock may be placed over 
the top sheet to prevent its unauthorized removal.
. The actual toilet tank, which is placed in this unit, is made of the same 
material and shaped with a flat, corrugated front wall and rounded rear 
wall.
The upper edge of the toilet tank is formed as a peripheral
flange
that extends outward and downward.
. The toilet tank is fitted with a cover formed of two flat semi-circular 
plastic sheets. The lower sheet has a peripheral edge lip that extends 
downward,
the upper sheet has a front lip that extends downward, and the rear lip 
extends upward and outward to
latch
onto the peripheral flange of the toilet bowl. Both sheets are fitted with a 
central toilet opening.
. A conventional toilet seat made of plastic is placed over the toilet bowl 
and connected to the assembly with hinges.
. The seat is fitted with a pin, which pushes upward against a metal wear 
plate, which is secured to the bottom surface of the seat. The pin extends 
downward
through the cover and a
bracket.
Under the bracket, a
coil spring
is placed around the pin. The upper end of the coil engages a washer 
fastened to the pin so that the seat maintains an upright position when not 
in use.
(Note: Not all portable toilets are flushable. Those that are not do not 
contain this or the following two steps in the manufacturing process, but 
merely
contain chemicals in the holding tank.)
. A piston is placed underneath the lower end of the pin, and a mechanical, 
bellows-type pump is placed beneath the piston. The pump contains a
spray
opening and is connected to an inlet tube which is, in turn, connected to a 
chemical supply container. When the seat is raised, the piston will activate
the pump.
. The toilet opening is fitted with a pair of flat, plastic doors secured by 
hinges to bosses fastened to the bottom of the tank. These doors are 
connected
to the toilet seat with metal links so that they are activated when the seat 
is lowered and raised.
list end
The cabana
List of bana is formed with two lightweight plastic side panels, a similar 
back panel, and a front panel with a door opening. All parts are secured 
with nails,
screws, bolts, and rivets. A variation of this model uses interfitting 
joints, so that the facility can be disassembled and reassembled for easier 
transportation.
. A rounded top and a flat bottom containing a depression for the toilet 
tank, and a drain to release
moisture
are secured to the structure with rivets.
. A
vent
pipe is placed through a small opening in the roof and another small opening 
in the toilet holding tank.
list end
Additional features
List of stic door is fitted with an inset handle and a sliding lock that 
activates a "vacant-not vacant" sign on the reverse side of the door.
. The door is attached to the front panel with hinges.
list end
Byproducts/Waste

The contents of portable toilet holding tanks must be disposed of in 
accordance with state and federal environmental regulations. Typically, the 
chemicals
used to
sanitize
the portable toilet facility are
biodegradable
and, thus, are not subject to any special disposal requirements. The waste 
in the holding tanks must be disposed of like any other form of
sewage
which is subject to local, state, and federal regulation. For example, in 
Michigan, portable toilet waste may be discharged to a publicly-owned 
treatment
works (
POTW)
facility through the local sewage system or land-applied on farming 
property. Both of these activities require permits. The waste may also be 
transported
to the POTW, which does not require a permit but does require approval of 
the POTW.

The Future

Portable toilets will most likely be necessary as long as humans continue to 
congregate in outdoor areas and other sites without indoor plumbing. While
this product is fairly simple, it is subject to innovations, especially with 
regard to design. For instance, at least one company manufactures a portable
toilet facility constructed with removable joints, which allows for easy 
disassembly of the unit and enhances its transportability. Alternatives to 
chemical
sanitizing solutions are also in the works. At least one company already 
manufacturers an organic solution that
deodorizes
and sanitizes in the same way as the commonly used chemical solutions.



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