Cat's paw is a small crowbar type tool for small work or tight places. This complete range of tools is of the finest quality. If you have not tried one of the handy cat's paws before, try only one and you will likely see a need to own the entire range. ----- Original Message ----- From: "John Schwery" <[EMAIL PROTECTED]> To: <[email protected]> Sent: Friday, October 05, 2007 6:44 PM Subject: Re: [BlindHandyMan] Radical Re-deck
> What is a cats paw? > > earlier, Ray Boyce, wrote: > >>Dennis and Patti Peterson, of Broomfield, Colorado, faced the same problem >>that many other deck owners have faced. Over the years, sunlight, water >>and >>two >>energetic dogs had taken their toll on their redwood deck. Past the point >>of >>a simple staining and sealing, their deck needed a more extreme solution. >> >>While they could have opted to replace the old redwood with new wood, >>doing >>this would only mean restarting the annual maintenance regimen. Rather >>than >>continuing to surrender one weekend per year, the Petersons chose >>ChoiceDek, >>a wood composite material made by Advanced Environmental Recycling >>Technologies. >>Composite costs more than wood at first, but after factoring in the annual >>maintenance supplies (and time), the Peterson's determined that their >>total >>cost would even out in less than five years. And compared to the old stain >>and sealing routine, spring cleaning a composite deck would involve little >>more >>than a light scrubbing or a blast from a pressure washer. "We really >>liked the uniformity of the new decking," says Dennis. He adds, "you >>really >>need >>to compare the cost of composite decking with clear cedar or redwood, >>which >>is almost impossible to find." >> >>After decades of use and abuse, this redwood deck was past the point of >>simple repair. By removing just the planking, most of the framework was >>recycleable. >>Reusing most of the existing posts, beams and joists saved the homeowners >>significant time and money. >> >>Replacing decking is a job well within the skill level of almost every >>do-it-yourselfer because, in most cases, it does not require digging or >>placing posts, >>or beam and joist calculations. "Redecking is basically a board-for-board >>replacement," says Dennis. "The only trick is remembering what goes on top >>of >>what." >> >>Remove the decking carefully so that you don't inadvertently damage the >>underlying structure. By using a crowbar and cat's paw instead of a >>reiprocating >>saw, much of the 2x6 decking was salvaged for other projects around the >>yard. >> >>Step 1: Out with the Old >> >>Redecking begins, quite literally, from the top. The first step is to >>remove >>the old deck boards so that you can inspect the underlying joists, beams >>and >>posts, then make any necessary repairs or replacements prior to attaching >>the new decking. If you're impatient, demolition can be accomplished with >>a >>circular >>saw and sledgehammer, but you may accidentally damage the underlying >>structure. A careful, methodical approach will enable you to reuse most of >>the metal >>hangers, and salvage the better boards for future projects. (Tip: Some >>woodworkers may cringe at the thought of putting old wood into their >>portable planer, >>but considering the cost of wood these days, it might be worth risking a >>knicked blade. Before planing old wood, knock off as much dirt and grit as >>possible >>with a wire brush, then run a paint scraper over each board to ensure that >>you haven't overlooked a screw or nail.) >> >>If a beam appears cracked or severely rotten, it should be removed and >>replaced with pressure-treated wood. Carefully pull out nails before >>prying >>out bad >>boards so that you can simply drop in its replacement. >> >>Start the redeck project by removing any deck screws (in this case, the >>previous homeowner used several dozen to silence creaking boards). Next, >>use >>a cat's >>paw, as shown, to remove the nails from one end of the board. With only a >>few nails holding the wood in place, Dennis switches to a pry bar to lever >>up >>the board. To keep the area safe, remove all nails from the board, or >>hammer >>them flat; or else one will find a way into the bottom of your shoe before >>the job is done. >> >>Once the decking is removed and the framing is visible, check for >>structural >>damage. Inspect the deck-to-house connection first. Tighten all fasteners. >>Look for any missing, bent, or rusted flashing and for any telltale black >>stains that might suggest that moisture is working its way into your home. >> >>Leaves and other debris trapped between the decking had started to >>encourage >>rot along the tops of some of the joists. To seal the wood from further >>damage, >>apply a wood hardener or epoxy consolidant. >> >>Next, inspect the joists. If you can sink the tip of a screwdriver into a >>joist or post, it means that you've got rot. In this case, several of the >>joists >>appeared structurally sound, but the top edges felt spongy. Wanting a >>little >>extra insurance, the homeowners chose to apply Minwax's high-performance >>wood >>hardener. This one-part liquid consolidant strengthens and reinforces the >>wood, preventing future water- and insect-related damage. >> >>Replacing a doubled beam is a two-man affair. After it has been fastened >>in >>place, cut it to length. >> >>Redwood is considered insect-unfriendly; however, one of the doubled beams >>had become a home for a large ant colony. In this case, the best fix is a >>complete >>beam replacement. To do this, Dennis first removes all the joists that >>were >>attached to the old beam then removes the beam from the plate connecting >>it >>to the post. Before forming the replacement beam, sight down the top edge >>of >>each board to make sure the crown, or edge curve of the board, is facing >>up >>(the weight of the decking will flatten the curve). Nail the boards >>together >>with 16d galvanized nails in a zigzag pattern every 16 inches. To avoid >>measurement >>errors, drop the beam in place, and then cut it to length after it's been >>installed. >> >>Use a triangular square and the weight of the saw to ensure a square-cut >>end. >> >>Even if you aren't forced to go down to bare beams as we did in this >>project, you should check that your framework is level and square. To >>check >>for level, >>place a level on a beam or joist that is perpendicular to the house. >>Repeat >>this step on a few other boards to ensure that there isn't a bow or dip in >>your framework. To make sure that the frame is square, measure opposite >>corners, as shown. Once the diagonals are equal, tack in a few temporary >>braces >>to secure the frame until you've installed enough deck boards to lock the >>framing in place. >> >>Measure opposite diagonals to ensure that the entire frame is square >>before >>you start to install decking. >> >>Step 2: In With the New >> >>Once the beams and joists are repaired and/or replaced, and the frame is >>level and square, you're ready to start the fun part - laying the deck. >>Now >>is >>a great time to enlist friends and neighbors. With enough help, you might >>all be able to enjoy a cookout on your new deck by the end of the weekend. >> >>To reduce that bouncy feeling, snap a line at the center of the joists and >>nail in blocking between the joists. >> >>Decking isn't difficult work, as long as you take time to lay the first >>board carefully, and periodically check your progress. Be careful not to >>lay >>the >>first board at an angle; otherwise you're whole deck will be out of whack. >>Since the homeowners had carefully squared the frame, they installed the >>first >>board with a 1/4-inch overhang. Consider using scrap wood spacers, rather >>than relying on your tape, to avoid measurement-related errors. If your >>decking >>runs parallel to your house, you can also use spacer boards to ensure an >>even gap between the siding and your first board. >> >>Composite boards bend unpredictably. Use clamps to force them into >>submission unt8il they are safely secured by screws. >> >>Decking generally needs to be spaced about 1/8 inch apart. This gap allows >>water to drain through the deck, and allows for the seasonal expansion and >>contraction >>of the composite boards. To ensure equal spacing Dennis created spacer >>blocks by driving 10d nails through leftover redwood, as shown. You could >>also use >>single nails, but the blocks helped prevent the fasteners from falling >>through the cracks. >> >>Nearly all decking requires some degree of straightening during >>installation. Rather than trying to muscle crooked boards with a pry bar >>or >>chisel, Dennis >>uses a pair of reversible Quick Grip clamps, as shown. By fastening a >>block >>to the joist a foot or so ahead of the leading deck board, he can apply >>pressure >>exactly where it's needed, ensuring that the gap stays consistent over the >>entire run of the deck. >> >>Measure the "to go" distance every so often to make sure that your decking >>is perfectly perpendicular to your joists. Minor adjustments made on a few >>planks >>can invisibly correct wayward boards. >> >>To check your deck spacing, measure the distance from the last board to >>the >>edge of the framing every 8 to 10 boards, as shown. Theoretically, the >>board-to-beam >>measurement should be the same on both ends. If it's not, simply allow a >>little more space between the planks on the long end. In this case, boards >>were >>corrected by leaving the spacer nails "a little loose" on the long side, >>and >>"clamped tight" on the short side. In most cases, you should be able >>realign >>the decking within 2 or 3 boards, with no noticeable change in the gaps. >> >>A simple straightedge guides the saw so that all the ends can be cut at >>once >>after installation, eliminating the need to measure the boards to length. >> >>When installing decking, let the boards run long. That way, you can trim >>them all to length in one pass. To make the long cut, Dennis uses a chalk >>line >>to establish a straight edge 1/4 inch away from the outside face of the >>end >>joist. Next, he makes the cut using a 2-piece cutting jig, as shown. >> >>This jig was made from a piece of aluminum angle iron and a scrap of >>3/8-inch plywood. If you do not have metal handy, substitute a factory-cut >>edge of >>a piece of plywood. Leave the bottom piece longer than the base of your >>saw; >>that way, when you make your first cut, your saw will cut the bottom piece >>of ply, showing you the blade's exact location. >> >>You'll want to finish the outside edges of your deck, not only to conceal >>the fluted bottom edge of the composite decking, but also to formally >>establish >>the borders of your outside space. To attach the fascia board, attach >>3/8-inch-thick spacer blocks, 16 inches on center, to the outside face of >>the end >>joist, then fasten the ChoiceDek fascia to the blocks. The spacer blocks >>create a gap that's the same width as between deck boards, and also allows >>water >>and debris to fall through the crack, rather than collect next to the >>joist. >> >>While this project will require several weekends of work, you can look >>forward to a deck that's guaranteed to look good for the next decade. >> >>Sources: >> >>ChoiceDek decking and accessories >> >>Advanced Environmental Recycling Technologies >> >>(877) 235-6873 >> >>www.choicedek.com >> >>Minwax High Performance Wood Hardener >> >>Minwax Company >> >>(800) 523-9299 >> >>www.minwax.com >> >>Quick-Grip Quick Change Bar Clamp/Spreader >> >>Irwin Industrial Tool Company >> >>(800) 866-5796 >> >>www.irwin.com >> >> >> >>No virus found in this incoming message. >>Checked by AVG Free Edition. >>Version: 7.5.488 / Virus Database: 269.14.0/1049 - Release Date: >>10/4/2007 8:59 AM > > John > > ---------- > > > > No virus found in this outgoing message. > Checked by AVG Free Edition. > Version: 7.5.488 / Virus Database: 269.14.0/1049 - Release Date: 10/4/2007 > 8:59 AM > > > [Non-text portions of this message have been removed] > > -------------------------------------------------------------------------------- No virus found in this incoming message. Checked by AVG Free Edition. Version: 7.5.488 / Virus Database: 269.14.1/1050 - Release Date: 10/4/2007 5:03 PM
