a laser that transforms MDF giving it a surface
finish that looks like some of the most expensive wood
University of Warwick WMG researcher Dr Ken Young said: "MDF is a superb
and highly versatile material. It's easy to work with and cheap. It is
usually
made from waste material so it is much kinder to the environment than
using more real wood. But normally it looks rather dull in its raw
state. Until now
there has been no way to liven it up other than painting it."

"Using lasers to produce a wood grain in MDF could help bring a more
natural quality into homes and businesses without the financial and
environmental cost
of having to use new wood."

The "LaserCoat" research project in a collaborative research effort
consisting of eight academic, research and commercial organisations and
part-financed
by the Technology Strategy Board.

The technology also has great potential for commercial use as it is very
hardwearing and can be used for flooring or other applications where
cost is an
issue but where looks are important too. It can mimic a vast range of
real wood grains, it can produce logos, decoration, or even  coloured
and shaped
decorative surfaces using a powder coating version of this new laser
technology.

Mick Toner, Factory Manager of Howarth Windows & Doors sees significant
benefits from the new technology for his business, "We would love to use
MDF for
the glazing beads in doubling glazing but customers do not like the look
of raw MDF. This LaserCoat technology will provide a grained look that
will delight
our customers, give us much more manufacturing flexibility and cut the
cost of the raw materials four fold."

"MDF is also an ideal material for providing the thermal insulation
required for modern doors. Our customers are increasing using
translucent coatings on
their doors which are not aesthetically pleasing on MDF panels - the
LaserCoat technology cuts through this problem providing an attractive
surface for
MDF no matter the coating used."

The 'LaserCoat' project is supported by the Furniture Industry Research
Association and the Timber Research and Development Association. It is
part-funded
by the Department for Business, Enterprise and Regulatory Reform.

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