Ray, this is a keeper. One tip that I learned is to store your open glue 
bottles upside down. This keeps the air at the bottom of the bottle and away 
from the tip so anything that gets hard is  at the bottom of the bottle.
Lenny, Please visit my home page http://www.geocities.com/lenny_mchugh/
It's motivating, humorous and has a lot of resources.


----- Original Message ----- 
From: "Ray Boyce" <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Thursday, March 27, 2008 4:37 AM
Subject: [BlindHandyMan] DIY Gluing Tips


Sealed glue containers will usually last about a year, but glue in open
containers has a shorter shelf life. The shelf life depends on the exposure
to air and moisture as well as heat and cold. If you only do occasional glue
jobs, purchase small containers. Glues also have an "open," "clamp" or
"working" time. Mixed or two-part glues also have a pot life, or how long
they stay usable after mixing. For longer life, keep glue containers closed
and store at room temperatures. On glue bottles with applicator tips, always
clean off and close the tip.



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Place newspaper on a smooth, flat surface and position clamps as neede.

Dry-fit all pieces to make sure they join smoothly and fit properly.





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Clamp pads, such as these jet pads on jet clamps, prevent denting or marring
wood surfaces, especially important when gluing softwoods.



Most glues work best at 50 degrees or above, or at room temperature. Check
the product label for proper temperature use. Have everything ready for
gluing before you start the glue-up or clamping procedure. You'll need a
clean, flat, smooth surface. A good tip is to first cover the surface with
old newspapers to catch drips. Gather the clamps you need, making sure you
have plenty. One of the most important tips is dry fitting parts. This is
especially important if gluing intricate joints such as mortise and tenon or
frame and panel. Joints should slide together smoothly, but not too tightly
or there won't be enough room for the glue. If you are using dowels or
biscuits, make sure you have enough of the right size on hand before you
start. You'll also need cloths for clean-up and protective gloves for some
materials. In most instances you will also need clamp blocks or pads to
protect wood surfaces, especially soft woods, from denting under clamp
pressure.



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When gluing wood pieces together, make sure all surfaces are smooth and
clean. For instance, when edge-gluing narrow strips to make up a wider
strip, the edges should be run over a jointer or sanded smooth.



Glue can be applied with a glue-bottle applicator tip, but it's important to
evenly coat the wood surface. Thin strips of wood can be used as "paddles"
to smooth out beads of glue to more thoroughly coat the surface of narrow
joint pieces, inside mortises or dadoes and for edge-jointing. If coating
larger surfaces, such as when gluing down veneers, or making laminated
parts, a roller is the best choice for a smooth and thorough application.



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With all pieces glue-coated, tighten the clamps. Alternate the clamps,
tighten one somewhat, then tighten the second or other clamps about the same
until you have all clamped equally.



Different glues have different gap-filling capacities, but regardless, the
mating surfaces should be sanded smooth and cleaned of any oil, dirt or
sanding dust. They should also mate properly. In edge-gluing make sure all
edges are jointed or edge-sanded and that they fit smoothly together without
gaps.



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A small bead of glue should be squeezed out of the joints. When gluing with
wood-worker's glue, this can be wiped away with a cloth dampened with water.



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Rather than using a cloth, a better method for removing glue on softwoods is
to wait for 30 minutes and then cut away excess glue with a sharp chisel.



Different glues also require somewhat different techniques. PVA or "white"
glue and aliphatic resin glues, often called "carpenter's," "wood" or
"yellow" glues are the most common glues used in woodworking. The latter
come in waterproof versions. White glue has a somewhat longer working time
than most yellow glues, and this allows for easier assembly of complicated
projects, such as frame and panels. Yellow glue, on the other hand, has a
shorter clamping time. Titebond II Extend Glue is a commercial glue that has
a slower speed of set and is ideal for exterior applications involving
complex assemblies. Titebond Molding & Trim Wood Glue, however, is extremely
fast setting, with a no-drip, no-run formula that dries clear, making it
ideal for glue-ups of prefinished molding and trim. Titebond Dark Glue is a
good choice for gluing up dark woods with less glue-line visibility.



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A thin wooden paddle is best for applying glue to tenons and inside mortises
and other more intricate joints. This allows for more even glue application
to all areas.



Most woodworking glues require at least 30 minutes  of set-up time, with no
stress on the joints for 24 hours. I prefer to leave items clamped solidly
for 24 hours. Excess glue can be cleaned with a damp cloth, although on soft
woods, such as pine, this will often leave a "hardened" area that is
difficult to sand off, and leaves a splotchy finish. The best bet with these
woods is to simply leave excess squeezed-out glue in place, then remove it
with a sharp blade or chisel about 30 minutes after glue-up, then sand
smooth.





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Polyurethane glue has become increasingly popular. For woods with a moisture
content of less than 10 percent, which is most furniture woods, the joints
must first be coated with water. After wettin the surface, the polyurethane
glue is then applied. Make sure you wear protective gloves, and cover
anything you don't want glued together.



Polyurethane Glue

Polyurethane glue has also become increasingly popular with woodworkers and
do-it-yourselfers. Polyurethane glue requires a moisture content of 10 to 20
percent. Some kiln-dried woods, however, may be 6 to 8 percent. For these
woods you must first apply water to the surface of the wood without soaking
it. A kitchen pump sprayer works well for this, or simply brush the water on
with a foam brush. This is especially important for open-grained wood, such
as oak, or when gluing end-grain pieces. On high-density wood, such as
cherry, walnut or maple, sand the wood to remove oil/resin emulsions.



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After about 30 minutes, use a sharp chisel to cut away the excess foamed
polyurethane adhesive.



Polyurethane glue foams when exposed to air, but the foam does not provide
proper filler for cracks. Again, make sure all parts fit properly. Joints
should be cured 90-percent in about four hours, but again, for best results
leave for 24 hours. For maximum water resistance, leave for 5 to 7 days at
68 degree F. The squeezed-out foam from a glue line is removed quite easily
with a chisel, with little problem of stain prevention, making this a
popular glue with furniture builders. Latex gloves should be used during
application, and tools must be cleaned with mineral spirits. Polyurethane
glue will adhere to metal, so cover clamps with waxed paper or the wood
pieces will adhere to the clamps.




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            Always make surethe glue bottle tip is cleaned and closed after
each gluejob.




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            Hot melt glues,such as the titebond HiPURformer polyurethane
system, are an advanced version ofcraft hot melts. The material is great for
adhering hard-to-clampobjects.



Hot Glues

Hot glues are extremely handy for temporarily fastening parts, which you can
then align for permanent fastening using screws or air tools. Or, in some
instances, for gluing small parts together permanently. For example, the
Titebond HiPURformer professional hot melt system utilizes polyurethane,
which outperforms traditional hot melts. Four different glues are available,
two multi-purpose and two wood-to-wood. The main difference is the set time,
which ranges from five minutes to 30 seconds. Available for commercial use
for some time, the new system utilizes a patented, cordless adhesive
applicator ideal for small shops and do-it-yourselfers. Drawer assembly,
crown/trim molding, cabinet assembly, and furniture repair can all be done
without clamps. This makes the glue great for difficult clamping chores. To
use, first allow the glue stick in the applicator to heat up for at least 12
minutes. Make sure objects to be adhered are clean and at room temperature.
Apply a thin bead of adhesive and immediately press together. Heavy objects
should be fixed in position with tape or a vise until fully cured. Hardened,
excess glue can be removed with a scraper or putty knife soon after it sets,
or when it changes from clear to opaque.





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Hold the hot-glued parts together for the recommended time, and the job is
done. Adhesives are available with set time from 5 minutes to 30 seconds.



Hide Glue

Liquid hide glue, available in dried glue that needs water and heat, or in
prepared hide glue such as that from Titebond, is the best choice for
repairing antiques or gluing musical instruments. It forms a strong bond,
but parts can be separated for needed repairs with a careful application of
heat and water. Hide glue is also popular for adhering veneers to wood
surfaces.








Contact Cement

Contact cement, commonly used for such chores as adhering veneer and plastic
laminate, also requires some care in use. Pay careful attention to
application instructions on the label, especially flammable products. In
both instances the covering material is cut slightly larger than the surface
to be covered, and then trimmed after adhering in place. Dry lay the
material to check for fit and then apply the adhesive as per the
instructions, rolling or brushing it on. Allow the adhesive to dry according
to instructions. Position thin wooden strips about 4 inches apart over the
wood surface and lay the covering material over the strips. Make sure the
covering material is aligned properly, and then pull out one end strip. Use
a roller to roll the covering strip down solidly on the wood surface. Then
pull out another strip and roll, repeating as needed to complete adhering
the plastic laminate or veneer in place.



Today's glues can make many woodworking and homeowner chores easier and more
productive if you choose the right glue and use the right technique.



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Epoxies

Epoxy is considered a step up from glue. These two-part formulas are
designed for more permanent and critical repairs. Unlike many glues, they
are resistant to moisture, humidity, heat (to an extent), caustics and even
fuels and saltwater. Epoxies, once cured, are resistant to water absorption,
which can cause failure with many glues. The definition of epoxy is: Any of
various resins capable of forming tight, cross-linked polymer structures
characterized by toughness, strong adhesion and corrosion resistance.



                                 On Store Shelves

 http://www.extremehowto.com/xh/hotprod_images/1aGluingTTA.jpg



Gorilla Glue

The EHT staff has been a fan of Gorilla Glue for a few years now, and we've
used it on, well, a little bit of everything. This super-strong polyurethane
glue bonds wood, stone, metal, ceramic and more-an ideal interior/exterior
adhesive for all sorts of household fixes and building projects. And a
little goes a long way . Choose from a small 2-ounce bottle to a whopping
36-ounce bottle that's sure to last a while.



New to the Gorilla Glue family is Gorilla Tape, touted as "the toughest tape
on the planet." It's the company's new alternative to traditional duct tape,
which features a double thick layer of adhesive (17 mil), tough reinforced
backing and a rugged all-weather shell.  <http://www.gorillaglue.com/>
www.gorillaglue.com



Henkel Adhesives

Henkel Consumer Adhesives offers a wide range of glues, such as the new
Loctite Sumo Glue. According to the company, the new polyurethane technology
of Sumo Glue sets three times faster than traditional polyurethane glue,
offers superior bonding strength and is less foaming. While the Sumo Glue
hasn't been available long enough for the staff to test it extensively, we
were surprised to see that at the National Hardware Show the company
displayed a wall-mounted wooden bench, built only of Sumo glue (no other
fasteners), upon which sat an actual Sumo wrestler. The fact that this heavy
dude didn't splinter the bench beneath him is a real test to the glue's
strength.



Another polyurethane product, PL Turbo is a super-fast-setting glue that
sets in approximately three minutes-perfect for small surface projects that
require the quick bonding of wood to a wide variety of other substrates like
cork, fiberboard, drywall and more.



And here's another cool product: the PL Fix 2-Part Wood Repair Kit. The
polyurethane-based kit contains one squeeze tube of resin and one tube of
hardener, which are mixed to start the curing process. It has excellent
adhesion and flow properties for use as a filler, adhesive or both. And you
see what you get-it is shrink-, crack-, water- and heat-resistant,
eliminating the need for multiple applications. Within four hours of
application, the product can be sanded, milled, drilled, planed, screwed and
painted.  <http://www.henkel.us/> www.henkel.us



Jowat Adhesives

Jowat's ViseTite Plus moisture-curing polyurethane adhesive is a superior,
low-foaming, exterior-grade adhesive that is claimed to be 100-percent
waterproof. It's ideal for hardwoods and softwoods, stone, metal, ceramics
and much more. The company's ViseTite paste is a one-component,
moisture-curing PUR prepolymer with good adhesion to a large number of
substrates for an almost invisible joint after bonding. ViseTite Paste is
used in woodworking for hardwoods with high moisture content, window-frame
assembly, sealing for stairs, turned wood sections and more.
<http://www.jowat.com/> www.jowat.com



Amazing Goop

"Glues Whatever, Bonds Forever" is the slogan for Amazing Goop adhesives and
sealants from Eclectic Products. Amazing Goop provides a lasting bond to a
wide variety of materials, but its strongest selling point is the adhesive's
ability to bond dissimilar materials. All Amazing Goop adhesives dry to a
flexible, rubbery finish, which is great for bonding items subject to flex
or vibration. They will not crack or separate under pressure. All are
resistant to water, paintable and have reliable strength and durability.
Choose from Amazing Goop Household, Marine, Plumbing, Lawn and Garden, Shoe
Goo and more. Our staff has used the Plumbing adhesive on some leaky PVC
pipe, and it sealed the problem right up.
<http://www.eclecticproducts.com/> www.eclecticproducts.com



J-B Weld

Used for generations, J-B Weld isn't really a glue; it's a cold weld
compound. It's an easy, convenient and inexpensive alternative to welding,
soldering and brazing. J-B Weld is packaged in two tubes. One contains
liquid steel/epoxy resin, and the other contains hardener. When mixed
together in equal portions, a chemical reaction turns the mixture into a
compound as hard and tough as steel-and with similar properties. Like metal,
it can be formed, drilled, ground, tapped, machined, filed, sanded and
painted. It bonds to virtually any combination of iron, steel, copper,
aluminum, brass, bronze, pewter, porcelain and more. Repair appliances,
plumbing, automotive components and all sorts of other objects around the
home.  <http://www.jbweld.com/> www.jbweld.com



Rhino Ultra Glue

Macco Adhesives, a division of ICI Paints and maker of Liquid Nails
adhesives, recently announced its Rhino Ultra Glue at the National Hardware
Show in Las Vegas. Rhino Ultra Glue is a new polyurethane-based bottled glue
designed especially for professionals, woodworkers and serious DIY'ers.
According to the company, unlike the leading consumer polyurethane glue,
Rhino Glue affords users stronger bonds sooner, longer work times, shorter
clamp times and extreme weather resistance.  <http://www.liquidnails.com/>
www.liquidnails.com








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