hole saws are also great for making a boundary when you wish to route out 
wood that is not as deep as the full thickness of the wood. The pilot bit 
is a consideration then n however.


On Sun, 25 May 2008, clifford wrote:

> Dear List members:
>    I have used whole-saws to cut wholes in wood stock, but care must be taken 
> to use only a saw which is deep enough to accomplish the task.  The 
> suggestion that the work be turned over after the pilot bit has emerged from 
> the opposite side from where you start the cut, is a good one, and it is 
> especially good where the depth of the cup is close to the depth of the piece 
> of wood.
>    When using a whole-saw, the user should be aware that the saw will develop 
> extreme heat, when sawing some varieties of wood, so be prepared to deal with 
> extreme heat when the work is done or when flipping the work to saw from the 
> opposite side.
>    Whole-saws are well suited to cutting wholes in sheet metal.  I have used 
> them for making wholes in automobile body work, when installing plugs for 
> electrical hook-ups for trailers, with good success.
>    I have also found that making wheels for wooden toys is a snap with a good 
> whole-saw.  Using a dowel which is the same size of the pilot bit, allows for 
> a simple construction project.
>
>                Yours Truly,
>
>                Clifford Wilson
>
> [Non-text portions of this message have been removed]
>
>

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