Why glue with dowels? Just glue the squares onto the maple substrate.

Gluing up alternate thickness strips though shouldn't be all that difficult. 
You could I suppose lay waxed strips between the thickest strips so glue 
doesn't stick to them and they will be used to help you level them up. Dowels 
or biscuits registered off of the flat side would be another way of gluing the 
variable thickness strips together accurately. Then you could rip and 
reassemble.

Finally, if the playing surface is below the table level just cut them all into 
64 squares and lay them as tiles. You could cut 33 of the black tiles and use 
the odd one as a spacer to help you locate and glue the black ones accurately 
onto the white substrate. 

Will you bore holes to accept pegged chess pieces? I find accurately locating 
that sort of hole pattern far more challenging.



  ----- Original Message ----- 
  From: David Sexton 
  To: [email protected] 
  Sent: Sunday, July 27, 2008 8:44 AM
  Subject: [BlindHandyMan] making a chessboard


  I'm going to make a table with a chessboard in the middle. I will use 
  maple for the white squares and walnut for the black squares. The 
  standard way to make a chess board is to cut the boards into strips, 
  clue the strips so the colors alternate, crosscut the striped board, 
  flip every other strip end for end and glue back together... Instant 
  chessboard.
  This is perfect except here's the problem: I want to make an accessible 
  chess board, most accessible chessboards have the black squares raised 
  about an eighth inch above the white squares. Gluing up boards of 
  different thicknesses is difficult at best. Drilling square holes is an 
  option I suppose if I wanna drill 32 of them, but that probably won't 
  look great. Most accessible chessboards I've seen have a solid particle 
  board white backing with an overlay of usually plastic for the black 
  squares. Not sure how easy it would be to cut such an overlay from plywood.
  Maybe I could have a backing of maple ply, drill holes in the center of 
  each square, cut out walnut squares, drill holes in them and glue each 
  square in place with a dowel to hold them in place, drill out the dowel 
  when it drys...
  Any other ideas?



   


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