Dan and Max,
I use to have a boss who would routinely revise my project estimates. He 
used the formula take your time estimate double it and add 20% He told me 
that it to allow for things that you forgot or had to change. He was more 
often right than wrong.
----- Original Message ----- 
From: "Max Robinson" <[email protected]>
To: <[email protected]>
Sent: Monday, October 19, 2009 11:50 PM
Subject: Re: [BlindHandyMan] Basement floor project.


What you are learning Dan is that it always takes longer to do something
than you thought it would.  It took me and Sue almost 2 years to finish the
shop.

Regards.

Max.  K 4 O D S.

Email: [email protected]

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----- Original Message ----- 
From: "Dan Rossi" <[email protected]>
To: "Blind Handyman List" <[email protected]>
Sent: Monday, October 19, 2009 12:25 PM
Subject: [BlindHandyMan] Basement floor project.


> Yes, you read that right, basement floor, not door.  The door project is
> pretty much done, but I do need to put some railings on either side of the
> pit.  That will come when I have more time, or after I fall into the damn
> pit and break something, namely me.
>
> Here is what I have done so far with the basement floor.
>
> I took a 15inch long block of 2X6 and screwed it into the floor with
> TapCon screws.  It is mid way between the left and right walls and about
> 7.5 feet aft of the middle of the basement.
>
> I then laid a 2X6 board on top of that middle block.  The length of the
> long 2X6 is such that it is nice and level, touches the block in the
> middle and the floor a few feet out to each side.  I then laid a 2X4 on
> top of that 2X6 and it goes fully across the basement and just touches the
> floor at the walls.  OK, not true, although it is perfectly level, it
> touches the floor on one end, but is a bit high on the other end, I
> guess the basement floor isn't even from one side to the other.
>
> So, yes, if you have a 2X4 sitting all the way across the basement there
> is, in fact, a three inch gap below it at the middle, and this is 7.5 feet
> back from the center of the basement, where the drop is another three
> inches.
>
> I screwed the ends of the 2X6 and 2X4 into the cement floor with TapCons,
> and screwed the 2X6 to the cleat in the middle and the 2X4 all along the
> length where it is in contact with the 2X6.
>
> The boards are all on their flat faces and the 2X4 is along the back edge
> of the 2X6.
>
> I wedged in some various size and shaped blocks under the 2X6 where I
> could and screwed down through the 2X6 to these blocks, just to help
> stiffen it up a bit.
>
> I then did the same thing 7.5 feet forward of the center of the basement.
> So now I have these two beams spanning the width of the basement and I
> will eventually run 2X4 on their flat faces laying on top of the 2X6s and
> between the 2X4s on the beams.  Does that make any sense?  The beams
> essentially make shelves that the joists lay on, with their ends
> constrained by the perpendicular 2X4s.
>
> I will build another beam spanning the width of the basement at the center
> line.  So the joists will actually run from the beams at either end, and
> meet on top of the middle 2X6 beam.
>
> I will install blocking every two feet under the joists to help stiffen
> the floor, and screw 3/4 inch ply over everything.
>
> Here are some additional plans.  The middle beam will actually be split in
> the middle, so that I can make a trap door directly over the center drain
> in case I need to access it at some point in the future.
>
> The first block I mentioned is actually split in half and so is the 2X6
> above it.  I will be laying 2 inch PVC pipe from that opening over to the
> center drain.  This way if the washer or furnace ever have a bad day, the
> water will get to the drain without soaking the entire cement floor
> underneath.
>
> I found that a ShopVac attachment will work perfectly as the drain
> inlet.  I will just need to make a somewhat water resistant barrier along
> the utility room wall at the floor, to coax the water toward the inlet.
>
> I am also putting in a drain inlet just in front of the newly created
> external basement door.  So if we ever get enough rain that it overwhelms
> the drainage out there, and reaches above the three inch step and begins
> to seep under the door, it will go down this drain through a pipe and
> empty near the main floor drain.
>
> I just cannot believe how slow I am to actually get anything done.  It
> just seems to take forever.  I was impressed with the array of tools I was
> using.  I had a drill with a wood bit in it, a hammer drill with a
> masonry bit, a small cordless driver to drive wood screws, and an impact
> driver to drive the TapCons.  Yes, I could have done this with two
> devices, but would have had to keep changing out bits.
>
> I damn near lost my mind at one point.  I had spent a lot of time lining
> things up using a plumb bob hanging from the floor joists above.  I only
> have one bob so had to keep moving it from one end, to the middle, to the
> far end and trying to nudge the ends without shifting the middle.  I
> finally got everything lined up, then kicked the whole damn thing as I
> went to grab the drill and had to start over.
>
> I am hoping to get the center beam put in during the evenings this week,
> then this weekend I can slap the 2X4 joists in place pretty quickly.
> Cutting and wedging all the support blocking is probably going to take
> some time though.
>
> Just to keep dragging this on, I decided to try something with the joist
> spacing in a vain attempt to make laying the 4X8 sheets of plywood easier.
> Of course it will actually make things much more difficult, I am sure,
> just not exactly sure how yet.
>
> Since the basement is 15 feet wide, I could have either had one joist 8
> feet from one wall and 7 feet from the other wall, then  laid four full
> sheets
> from one side, and then 4 7 foot long sheets from the other side.  That
> would put a single seem along the floor.
>
> I could have put a joist right down the middle, then cut all the sheets to
> 7.5 feet.
>
> In both cases, you still end up having to monkey with joist spacing at
> least at one place.  And, in both cases you get a single straight seam.
>
> I chose to put two joists down the middle, each one is 8 feet from one of
> the side walls and 7 feet from the other.  This way you lay a full sheet
> from one side of the basement and then a full sheet adjacent to that one,
> but from the other side of the basement.  This way they overlap and there
> isn't just a straight seam along one joist.
>
> I then just took the empty space between the first joist, and the joist 7
> feet out, and figured out the spacing for three more joists in that space.
> So the spacing is actually about 19 and 3/4 inches on center for the first
> five joists, and also for the joists 6 through 10, but 12 inches center to
> center for joists 5 and 6.
>
> I didn't see any reason to force a specific 12, 16, or 24 inch center to
> center spacing if I was going to have to play with that anyway.
>
> OK, I've killed my lunch hour.  back to work.
>
>  -- 
> Blue skies.
> Dan Rossi
> Carnegie Mellon University.
> E-Mail: [email protected]
> Tel: (412) 268-9081
>
>
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