Why not use a half-round then cut two 1 inch 
parts off to affix to each end of the half-round 
in a manner to create a full round dowel instead of cutting a round dowel down?

At 04:29 PM 11/19/2009, you wrote:
>
>
>How about using iron pipe. Then you could tap the hole for the screw. It
>would be heavier though.
>
>Regards.
>
>Max. K 4 O D S.
>
>Email: <mailto:max%40maxsmusicplace.com>[email protected]
>
>Transistor site 
><http://www.funwithtransistors.net>http://www.funwithtransistors.net
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>----- Original Message -----
>From: "Tom Hodges" <<mailto:tomhodges%40fuse.net>[email protected]>
>To: <<mailto:blindhandyman%40yahoogroups.com>[email protected]>
>Sent: Thursday, November 19, 2009 1:30 PM
>Subject: RE: [BlindHandyMan] Re: another measuring device:
>
> > Dan. I think the reason for making one side of the dowel flat is to
> > provide
> > room inside the pipe for a nut, so the bolt can screw into the nut to hold
> > the end of the bolt against the dowel. The pvc pipe isn't threaded for
> > that
> > bolt because the plastic threads wouldn't last long. A hole is drilled
> > for
> > the bolt but not threaded.
> >
> >
> >
> > Regards, Tom
> >
> >
> >
> > From: 
> <mailto:blindhandyman%40yahoogroups.com>[email protected] 
> [mailto:[email protected]]
> > On Behalf Of Dan Rossi
> > Sent: Thursday, November 19, 2009 1:54 PM
> > To: blindHandyMan
> > Subject: Re: [BlindHandyMan] Re: another measuring device:
> >
> >
> >
> >
> >
> > People seem to be getting hung up on the half flat part of this design.
> > Firstly, what is the real reason for the half flat to begin with? Is it
> > just so that the set screw has something flat to rest against? You don't
> > need to do more than slightly flattening one surface to do that. I would
> > think the set screw would hold even on the round surface.
> >
> > If the only reason is so that the inner rod can't fall out of the outer
> > tube, OK, I can kind of see that. But rather than jump through hoops, why
> > don't you rip the inner rod in half, then just glue full chunks on
> > the ends.
> >
> > Or, use a router to flatten one side a bit. With the router, you could
> > keep the ends full round and flatten one side and it seems a lot easier
> > than trying to do it on the table saw.
> >
> > Or, how about this. Use a tube with a larger diameter than the rod. Glue
> > a cap on the working end of the tube with a hole in it the size of the
> > rod. Then attach a chunk of wood to either end of the rod that is the
> > same size as the tube, thus too large to fit through the hole in the cap.
> >
> > Personally, I would prefer a square block on the working end of the rod,
> > rather than just the round rod, that way it would keep the system from
> > rolling.
> >
> > --
> > Blue skies.
> > Dan Rossi
> > Carnegie Mellon University.
> > E-Mail: 
> <mailto:dr25%40andrew.cmu.edu>[email protected] 
> u <mailto:dr25%40andrew.cmu.edu>
> > Tel: (412) 268-9081
> >
> >
> >
> >
> >
> > [Non-text portions of this message have been removed]
> >
> >
> >
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