You're absolutely right - I realized too late that I had the memory of
the schematic all wrong when I looked it up in the files section,
hence my reaction in latter posts.  My sincere apologies for the
confusion.

On Feb 7, 8:06 pm, bobvilax2000 <[email protected]> wrote:
> Most of that went over my head, but where you first lost me is this:
>
> "The water that will brew your espresso is the very first volume of
> water which exits the pump. "
>
> Unless I'm misunderstanding the water from the pump when the lever is
> pulled is not the water brewing the coffee. The pump is pushing water
> into the HX  in the steam boiler and then into the brew boiler,
> meaning it's hot by the time it gets to the brew boiler. The water
> that you're brewing with has been simmering in the tank.
>
> You also have to keep in mind the HX loop through the E61. Basically
> the hot water in the brew tank is rising and passes through the E61 in
> which it cools slightly causing it to pass down back into the bottom
> of the brew tank. The offset is to compensate for this loop.
>
> Maybe I'm missing the point.
>
> - -Barrett
>
> On Feb 7, 10:47 pm, cgfan <[email protected]> wrote:
>
>
>
> > A possible design flaw?  I hope I'm wrong about this...
>
> > In the course of trying to figure out the source of some recently sour
> > shots, in the past few days I've been through a tumult of long
> > sessions on the Brewtus running various experiments with brew temps,
> > offsets, thermocouples and thermometers, switching roasters and
> > espresso blends, posting to boards, formulating various hypotheses,
> > and even discussing with my fellow but non-java oriented engineering
> > colleagues.  Through it all I've formulated a hypothesis that though
> > so far I've been able to confirm by experiment, I still hold out some
> > hope that I've overlooked something that invalidates my conclusion.
>
> > Here's the conclusion that I've reached re. my Brewtus I, but should
> > also apply to the whole Brewtus series, and, in fact, most other
> > similarly designed dual boiler espresso machines.  The conclusion that
> > I've reached: given a thermal drop of x deg C from the pump to the
> > portafilter (noting that x is negative), the maximum possible brewing
> > temperature at the portafilter is 100+x deg. C.
>
> > So given an offset of, say, -6 deg C, this implies a maximum possible
> > brewing temperature at the portafilter of 100 + -6 = 94 deg. C.
>
> > A corollary to this is that the thermal drop x, which is the offset
> > that we program into our temperature controller as C0, can easily be
> > mistaken/mismeasured to be greater than the "intrinsic" thermal drop
> > across the grouphead, given a key point in the hypothesis.  According
> > to the hypothesis a meaningful thermal drop x can only be measured
> > under certain operating conditions.
>
> > So here's the hypothesis:
>
> > The water that will brew your espresso is the very first volume of
> > water which exits the pump.  As we pump out the water for brewing our
> > espresso, it is first being pumped out into an empty (and therefore
> > non-pressurized) brew path whose volume I estimate to be around 1.135
> > ounces.  Thus barring any significant losses at this point the water
> > at the output of the pump will have a maximum temperature of 100 deg C
> > or Tbrew_boiler, wichever is less.  This is because once the water
> > leaves the pressureized confines of the brew boiler it no longer can
> > reach temperatures above 100 deg C.  Any water which was kept in the
> > boiler above 100 deg C will instantly lose its excess heat as steam
> > and drop to 100 deg C.
>
> > Now this water, as it travels from the output of the pump to the
> > portafilter, will have dropped x degrees by the time it reaches the
> > puck of compressed coffee.
>
> > Thus, noting that x is a negative quantity, the brew water is
> > determined by:
>
> > Tpump_out   = 100 deg C               : for Tbrew_boiler >  100 deg C
> >             = Tbrew_boiler            : for Tbrew_boiler <= 100 deg C
>
> > Tbrew_water = Tpump_out + x deg C
>
> > Thus:
>
> > Max(Tbrew_water) = Max(Tpump_out) + x deg C
> >                  = 100 + x deg C
>
> > Ouch!  Not a good situation when our desired brew temps are so close
> > to 100 deg C and our offsets, irrespective of any debate, is at least
> > (-) 5, the original factory default for the Brewtus I.
>
> > So here's the corollary which follows the hypothesis:
>
> > The "offset" that we program into our temperature controller x is only
> > a meaningful offset from the boiler temperature Tbrew_boiler when
>
> > Tbrew_boiler <= 100 deg C
>
> > This can be seen by the relation for Tpump_out above.  Under any other
> > condition the offset x is only an offset off of a fixed 100 deg C.
>
> > Thus if one tries to estimate their offset x via a measurement of the
> > brew boiler temperature, it is important to do so only when
> > Tbrew_boiler <= 100 deg C.
>
> > (I suspect that the tendency for users to suggest offsets greater than
> > (-) 5 might be due to brew boiler and portafilter measurements taken
> > under conditions where the brew boiler exceeds 100 deg C.  Under these
> > conditions every degree increase in brew boiler temperature will not
> > increase the brew water temperature at the portafilter and hence
> > result in a larger "apparent" offset.)
>
> > I've verified the hypothesis via a simple experiment that's documented
> > here:http://groups.google.com/group/brewtus/msg/107c4e427e109637?hl=en
>
> > Basically I take repeated measurements of the brew water under a fixed
> > target brew temperature but varying offsets.  I found the brew water
> > temperature not to change for any condition where Ttarget_brew_temp -
> > x > 100 deg C (again noting that x is negative).  As soon as
> > Ttarget_brew_temp - x <= 100 deg C, the output brew water temperature
> > started to change accordingly.
>
> > Note that the hypothesis applies to only the initial volume of water
> > sufficient to fill the total volume of the brew path, which my
> > experiments estimate to be around 1.135 oz.  As any water pumped
> > subsequent to this initial volume will be pressurized due to the
> > purging of any air in the brew path, subsequent flow can break the
> > temperature restrictions implied above.  However the initial 1+ oz.
> > for even double espressos represents a sizeable portion of the total
> > brew volume, and in my case of super short ristrettos this initial
> > volume alone is enough to generate several shots worth of brew water
> > under these temperature-compromised conditions.
>
> > Note that temperature flushes will not relieve us from these limits,
> > as the temperature flush still leaves the brew path empty of any brew
> > water.  (However temperature flushes will help us get as high a
> > temperature of brew water possible while still being limited by these
> > constraints.)
>
> > I wouldn't have gone as far as to post this if my experiments did not
> > support the hypothesis.  Unfortunately so far they do just that.
> > Believe me this is a case in which I'd enjoy being wrong!
>
> > Anyone else out there notice the same?  Any findings or experiences
> > supportive or contradictory to these findings?  Any alternate
> > hypotheses for the observed behavior?  Any of you input or feedback
> > would be most welcome.
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