Thank you Ira and Stevie.  I've had an opportunity to do some research and 
it's not an uncommon issue (based on the proximity of hot boilers and 
equally hot copper tubing).  I probably should have done a bit more 
investigation before running to the group.  Good idea using the shrink 
tubing as protection.

 

The best documented info I've seen so far indicate it's, as you say, PTFE 
(Teflon) and measures 4 mm ID and 6 mm OD and, of course, it's available on 
Amazon for delivery on Thursday for $7.  I've gone ahead and ordered it and 
will report back on success or failure.

 

I tried reusing the undamaged part of the tubing but it was "just that 
much" too short. I've also learned it's critical to make precision cuts in 
order that it seats properly when compressed between the nut and nipple.

 

Thanks for the responses!

 

Jonathan

 

On Tuesday, June 20, 2017 at 5:28:20 PM UTC-7, StevieG. wrote:
>
> I had a similar issue where it abraded on the edge of the boiler- got the 
> right part from WLL, put a bit of shrink wrap between the hose and boiler. 
>  No issues since.

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