Looks like you've got a good plan going there. Agreed epoxy will add
unwanted insulation to the NTC. I'd put a really thin layer over everything
just to make sure nothing shorts out electrically. You can then make a
bigger joint near the bottom for mechanical strength where the wires meet
the board.

Thermistors are pretty tough, so I wouldn't worry too much about killing it
with heat... Unless you really get it toasty.


On Tue, 11 Aug 2020, 9:25 pm Reinard Wessels, <[email protected]>
wrote:

> Hi OzAaron,
>
> Yeah I'll source some insulated heat resistant wire (since the black OEM
> wire is brittle) and solder onto the OEM probe. I'm planning to remove most
> of the existing wire from the probe (but not all the way to the little
> circuit board as I'm afraid of frying the thermistor when I desolder on the
> pcb board itself.
>
> Then I'll either cover the entire sensor with epoxy (Option 1) (not sure
> if it will jeopardize the heat transfer), or only partly cover the
> thermistor with epoxy (Option 2). Something like attached pictures. Tell me
> what you think.
>
> Lastly I'll stick all of this into the copper tube which will be partly
> filled with non drying thermal paste, and to keep the probe in place, I'll
> finish it off with some RTV silicone.
>
> On Tuesday, August 11, 2020 at 11:45:05 AM UTC+2, OzAaron wrote:
>>
>> Also; you want to make sure those bare wires don't touch. Can you
>> re-solder the wire a bit further down so there isn't any bare wire?
>>
>> On Tuesday, August 11, 2020 at 7:43:34 PM UTC+10, OzAaron wrote:
>>>
>>> Hi Reinard,
>>>
>>> Just re-read your post and had to add (to avoid confusion); I dipped my
>>> probe in epoxy to stop any electrical shorting to the thermowell (not to
>>> hold it in the thermowell). Once set, I used a non-setting thermal compound
>>> and RTV silicone. I provided RS code for the sensor itself not the epoxy.
>>>
>>> Hope that clears up any issues.
>>>
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