On 30/11/21 2:38 am, MDR wrote:
Hi All,
Dead heating element on steam boiler. Broken free with impact wrench and then unthreaded with regular ratchet.

I cannot get the element out of the boiler. The diameter of the element coil winding seems to be greater than the threaded hole in the bottom of the boiler ?????  Any ideas?  I can go the grinder route,  but that shouldn't be necessary.

Also, any other things to replace while it's torn down? I hate it when one component fails and the machine goes out of service (for my wife and me) for a week waiting for a part.

I have experienced a similar issue with a NS Oscar.  The heating element was coiled and the coils just expanded a tiny bit.  One coil was the primary problem - it was the site of the rupture of the element.  The Oscar has a copper boiler which is pretty thin and bendy, so I pulled the element out as far as it would go and cut it off, then kind-of 'unwound' the spiral element with two pairs of angled pointy nosed pliers.  The inside of the element had a softish ceramic material that made a mess but yielded to the bending.  After a bit of wrangling, the remaining coils kind of 'unscrewed out' the hole...  I have to admit I did look up the price and availability of a replacement boiler during the exercise.....

If the fit is just a tiny bit off, it is probably just scale and oxide build up.  So as suggested: acid.  I'd use citric rather than vinegar, but that's just me :)

Cheers

/Kevin

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