Ive opened failed ones and the contacts are welded. Other times the plastic 
has been cooked and is crumbling. I wonder if root cause is too many amps 
through that little relay. I’ve always thought to add a larger relay to 
switch the current and have the pstat just control the relay switching. 
Fortunate we can get these mater things for $25 - could be lots worse!

My car originally routed all the headlight amps through the stalk switch 
behind the steering wheel which eventually cooks the expensive and 
inaccessible switch. A common upgrade adds a big relay so stalk only 
directs milliamperes.

On Saturday, October 26, 2024 at 4:03:07 AM UTC-7 Michael Endacott wrote:

> When I get a pressure relief situation. I give the adjustment dial a 
> wiggle/turn a few times leaving it set as before. It seems to sort it.
>
> On Fri, 25 Oct 2024, 17:11 triplereef, <[email protected]> wrote:
>
>> mine fails in the circuit closed (on) position periodically.  I've 
>> replaced the pstat multiple times, some cheap and some expensive.  if i 
>> just turn the machine off and let it cool, everything is fine.  it's like 
>> there's a pressure vacuum created somewhere that is pulling on the 
>> diaphragm (wild guess).  i can't seem to find the ghost in the machine.
>>
>> On Tue, Oct 22, 2024, 10:52 PM Eric Christoffersen <[email protected]> 
>> wrote:
>>
>>> Someone runs in “the espresso machine is blasting steam!” I switch it 
>>> off and switch off steam boiler (brewtus 4).
>>>
>>> Later I have time I plug it in and breaker trips as soon as I flip on 
>>> steam boiler. Ok. A short.
>>>
>>> Well… I mostly drink espresso so I leave steam boiler off for whole 
>>> summer. Thinking what could it be?
>>>
>>> I’m imagining the steam heating element looks like the Chernobyl core.
>>>
>>> Finally summon the courage and open machine. Lots of white 
>>> mineralization. Over temp sensors aren’t tripped. Swap in new pstat and… no 
>>> short, no problemo, machine is back to 100%.
>>>
>>> I’m guessing all the water inside tripped the breaker.
>>>
>>> Appears my pstat failed ‘on’. In the past for me they’ve always failed 
>>> ‘off’.
>>>
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