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Solar Water Heater
Evacuated Tube Technology. Capacity 100 to 200 Liters. Collector Type: Evacuated Tube Type
(Boro-silicate Glass)
Solar hot water is water heated by the use of solar energy. Solar heating systems are generally composed of solar thermal collectors, a fluid system to move the heat from the collector to its point of usage. The system may use electricity for pumping the fluid, and have a reservoir or tank for heat storage and subsequent use. The systems may be used to heat water for a wide variety of uses, including home, business and industrial uses. Heating swimming pools, underfloor heating or energy input for space heating or cooling are more specific examples. In many climates, a solar heating system can provide up to 85% of domestic hot water energy. This can include domestic non-electric concentrating solar thermal systems. In many northern European countries, combined hot water and space heating systems (solar combisystems) are used to provide 15 to 25% of home heating energy. In the southern regions of Africa like Zimbabwe, solar water heaters have been gaining popularity, thanks to the Austrian- and other EU-funded projects that are promoting more environmentally friendly water heating solutions. Residential solar thermal installations can be subdivided into two kinds of systems: compact and pumped systems. Both typically include an auxiliary energy source (electric heating element or connection to a gas or fuel oil central heating system) that is activated when the water in the tank falls below a minimum temperature setting such as 50 °C. Hence, hot water is always available. The combination of solar hot water heating and using the back-up heat from a wood stove chimney to heat water can enable a hot water system to work all year round in cooler climates without the supplemental heat requirement of a solar hot water system being met with fossil fuels or electricity. Among pumped options, there is an important distinction to be made regarding the sustainability of the design of the system. This relates to what source of energy powers the pump and its controls. The type of pumped solar thermal systems which use mains electricity to pump the fluid through the panels are called low carbon solar because the pumping negates the carbon savings of the solar by about 20%, according to data in a report called "Side by side testing of eight solar water heatings" by DTI UK. However, zero-carbon pumped solar thermal systems use solar electricity which is generated on site using photovoltaics to pump the fluid and to operate its control electronics. This represents a zero operational carbon footprint and is becoming an important design goal for innovative solar thermal systems. Evacuated (or vacuum) tubes panel. Evacuated tube collectors are made of a series of modular tubes, mounted in parallel, whose number can be added to or reduced as hot water delivery needs change. This type of collector consists of rows of parallel transparent glass tubes, each of which contains an absorber tube (in place of the absorber plate to which metal tubes are attached in a flat-plate collector). In some cases, the tubes are covered with a special light-modulating coating. In an evacuated tube collector, sunlight passing through an outer glass tube heats the absorber tube contained within it. The absorber can either consist of copper (glass-metal) or specially-coated glass tubing (glass-glass). The glass-metal evacuated tubes are typically sealed at the manifold end, and the absorber is actually sealed in the vacuum, thus the fact that the absorber and heat pipe are dissimilar metals creates no corrosion problems. Some systems use foam insulation in the manifold. Soda-lime glass is used in the higher quality evacuated tubes manufacture. Lower quality evacuated tube systems use the glass coated absorber. Due to the extreme temperature difference of the glass under stagnation temperatures, the glass sometimes shatters. The glass is a lower quality boron silicate material and the aluminum absorber and copper heat pipe are slid down inside the open top end of the tube. Moisture entering the manifold around the sheet metal casing is eventually absorbed by the glass fiber insulation and then finds its way down into the tubes. This leads to corrosion at the absorber/heat pipe interface area, also freeze ruptures of the tube itself if the tube fills sufficiently with water. Two types of tube collectors are distinguished by their heat transfer method: the simplest pumps a heat transfer fluid (water or antifreeze) through a U-shaped copper tube placed in each of the glass collector tubes. The second type uses a sealed heat pipe that contains a liquid that vaporises as it is heated. The vapor rises to a heat-transfer bulb that is positioned outside the collector tube in a pipe through which a second heat transfer liquid (the water or antifreeze) is pumped. For both types, the heated liquid then circulates through a heat exchanger and gives off its heat to water that is stored in a storage tank (which itself may be kept warm partially by sunlight). Evacuated tube collectors heat to higher temperatures, with some models providing considerably more solar yield per square meter than flat panels. However, they are more expensive and fragile than flat panels. Evacuated heat tubes perform better than flat plate collectors in cold climates because they only rely on the light they receive and not the outside temperature. The high stagnation temperatures can cause antifreeze to break down, so careful consideration must be used if selecting this type of system in temperate climates. Tubes come in different levels of quality so the different kinds have to be examined as well. High quality units can efficiently absorb diffuse solar radiation present in cloudy conditions and are unaffected by wind. They also have the same performance in similar light conditions summer and winter. For a given absorber area, evacuated tubes can maintain their efficiency over a wide range of ambient temperatures and heating requirements. The absorber area only occupied about 50% of the collector panel on early designs, however this has changed as the technology has advanced to maximize the absorption area. In extremely hot climates, flat-plate collectors will generally be a more cost-effective solution than evacuated tubes. When employed in arrays of 20 to 30 or more, the efficient but costly evacuated tube collectors have net benefit in winter and also give real advantage in the summer months. They are well suited to extremely cold ambient temperatures and work well in situations of consistently low-light. They are also used in industrial applications, where high water temperatures or steam need to be generated. Properly designed evacuated tubes have a life expectancy of over 25 years which greatly adds to their value. The solar heaters available are the convection type without any copper. The tubes are completely glass and placed into the tank. There is one inlet for cold water, one outlet for hot water and one pressure release outlet which is open to the air. The system is not pressurized.
Evacuated tubes are the absorber of the solar water heater. They absorb solar energy converting it into heat for use in water heating. Evacuated tubes have already been used for years in Germany, Canada, China and the UK. There are several types of evacuated tubes in use in the solar industry.
Each evacuated tube consists
of two glass tubes made from extremely strong borosilicate glass. The
outer tube is transparent allowing light rays to pass through with
minimal reflection. The inner tube is coated with a special selective
coating (Al-N/Al) which features excellent solar radiation absorption
and minimal reflection properties. The top of the two tubes are fused
together and the air contained in the space between the two layers of
glass is pumped out while exposing the tube to high temperatures.
This "evacuation" of the gasses forms a vacuum, which is an
important factor in the performance of the evacuated tubes.
Loan facility possible. Please inquire for details.
Applied Technology Research Center (ATRC) C-55 Block A KDA Officers Karachi 75260 Pakistan Office : 92-21-38180991 Mobile : 92-333-2486216 Email : [email protected] Website : http://atrc.net.pk Skype : khawar.nehal
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