Cake puts some characters which destroy .doc structure when
downloading. Here is an analogic function which works ok in plain php
script

function download_doc_file($id = null)
{
        $this->autoRender = false;
        $file = APP."rtf/".$id."/cv.doc";

        $basename = basename($file);

        $file_extension = strtolower(substr(strrchr($basename,"."),
1));

        if (!file_exists($file))
        {
                print "ERROR: File not found. $basename";
                exit;
        }
        else {
                switch($file_extension)
                {
                        case "PLS": $ctype="audio/x-scpls"; break;
                        case "pls": $ctype="audio/x-scpls"; break;
                        case "pdf": $ctype="application/pdf"; break;
                        case "exe": $ctype="application/octet-stream";
break;
                        case "zip": $ctype="application/zip"; break;
                        case "doc": $ctype="application/msword";
break;
                        case "xls": $ctype="application/vnd.ms-excel";
break;
                        case "ppt": $ctype="application/vnd.ms-
powerpoint";break;
                        case "gif": $ctype="image/gif"; break;
                        case "png": $ctype="image/png"; break;
                        case "jpeg":
                        case "jpg": $ctype="image/jpg"; break;
                        default: $ctype="application/force-download";
                }
                header("Pragma: public");
                header("Expires: 0");
                header("Cache-Control: must-revalidate, post-check=0,
pre-check=0");
                header("Cache-Control: private",false); // required
for certain browsers
                header("Content-Type: $ctype");
                header("Content-Disposition: attachment; filename=
\"$basename\";" );
                header("Content-Transfer-Encoding: binary");
                readfile($file);
                exit();
        }
}


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