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REALITY CHECK: EPHRAIM SCHWARTZ                 http://www.infoworld.com
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Tuesday, August 31, 2004

TEACHING THE ENTERPRISE TO SHARE

By Ephraim Schwartz

Posted August 27, 2004 3:00 PM Pacific Time

Following Sept. 11, 2001, many companies beefed up security to the point
where it was hard for people to get in and out of their buildings. As a
result, IT departments at those companies wanted to keep their lockers
for storing service parts on-site, even when the parts inventories were
managed by outside maintenance contractors (as is most often the case).

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Companies have since eased off on this stringent requirement -- due in
part, I suspect, to the fact that it meant 100 percent cost to the
company, no matter who managed the inventory.

Between cost of money and obsolescence, the carrying charges to maintain
your own IT parts inventory can eat up as much as 25 percent to 40
percent of the inventory's value, according to Tim Minahan, managing
director of supply chain research at Aberdeen Group. And judging from
the average MTBF (mean time between failures), a typical supply locker
must carry parts equal to 15 percent to 20 percent of the inventory in
the field to support the installed servers, desktops, and laptops.

About six months ago, Jim Sahli, CEO and founder of service-logistics
company System Design Advantage, came up with a unique solution: a model
for pooled inventory that he calls Inventory Asset Management. SDA
partnered with Choice Logistics, a company with 250 SSLs (strategic
stock locations) around the world, as the parts facilitator to bring
this model off.

Let's say Procter and Gamble has 5,000 servers at a location. In the
same geographic location, you might also find 3M and a large university.

Without sharing, each of these sites would need its own bucket of
inventory at the local Choice SSL, with its own base of Dell,
Hewlett-Packard, or IBM servers, at a high cost to both Choice and its
customers. Using the SDA model, Choice holds everything in one bucket.

Sahli says that in the shared model each customer gives SDA detailed
planning and replenishment information about its exposed base, down to
the serial number of each server. This data gives SDA the configuration
information it needs to create a parts forecast, using logistics
software from vendors such as MCA Solutions that examines the installed
base and what failures have occurred in the past.

Armed with the results, SDA suggests how to position a shared inventory
to support each customer at the lowest possible cost. If each of the
three customers needs five hard drives, for example, SDA will ask if
they can live with a shared pool of 10 drives instead of 15. Even with
the reduced inventory, SDA guarantees the same level of service, with
the caveat that obtaining an 11th drive under unforeseen circumstances
might take a bit longer.

Obviously, the parts-forecast analytics gives a company a certain level
of comfort. But the major benefit is that SDA owns the inventory and the
customer gets to take it off its books. And the maintenance contractor
can reduce its inventory, and therefore its costs as well.

The need for shorter and shorter repair and response times, coupled with
the need to reduce IT costs, means sharing makes perfect sense.
Companies have tried parts-pooling before, but when it came down to
actually doing it, no one company would allow the other to manage it. An
independent third party is the only reasonable solution.

Remember what your mother always told you? "It's nice to share." And
when you did, she said, "Now don't you feel better?" Let's hope so.

Ephraim Schwartz is an editor at large at InfoWorld.


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