I agree with Richard - I hadn't properly digested the full extent of the
problem and my solution was only an answer to the problem of stopping the
calorifer receiving a slug of cool water - which it would do, however it
will not prevent the problem of the boiler water boiling because there is
insufficient circulation in the system from start up.

Bru

> -----Original Message-----
> From: [email protected] [mailto:[email protected]]
> On Behalf Of Electricky Dicky
> Sent: 02 February 2009 07:57
> To: [email protected]
> Subject: [canals-list] Re: Plumbing parts
> 
> On Sun, 1 Feb 2009 18:44:29 +0000, Kennet Boater
> <[email protected]> wrote:
> 
> >Hi Brian and Richard
> >I have fitted an overide switch so the pump can be switched from
> thermostat to constant to prevent the 'boil up' as the fire initially
> gains heat. (The boiler fittings are small and don't allow the heat to
> travel the pipe and start the therostat before boil up)
> >
> >Once the system is hot I switch back to theromstat (set low to avoid
> boil up) and all is fine.
> >We burn wood rather than coal so when the fire dies down (if we are
> slack at 'log chucking', go out or go to bed) the pipe seems to get
> very cool before the thermostat cuts out.
> >Im not bothered by the rads getting a spell of cool water but the
> calorifier looses a fair bit of heat.
> >
> >What how does the thermostat on a older type car work? Would that
> stop/allow water along a pipe.
> >
> >The system is on my refit boat so the pipe thermostat is less than a
> year old and has only been used on and off (ha ha!) this winter.
> >
> >Currently fiddling with the pipe stat settings but its as long job as
> envolves  a full cycle of cold/hot/cold. Would like to have the
> calorifier only receive the hottest water, without me having to go
> wardrobe potholing each day! ho hum!
> >
> >Thanks for your suggestions
> >Lee
> IMHO you have a basically crap control system! My initial reaction to
> your original post was "Just get a Thermostat with a smaller switching
> differential". However this subsequent post has indicated that is not
> enough.
> Your comment that "I have fitted an overide switch so the pump can be
> switched from thermostat to constant to prevent the 'boil up' as the
> fire initially gains heat." is the killer.
> No external system whether mechanical as Bru has suggested or
> electrical will handle the problem as described.
> 
> IMHO you need to get a low differential thermostat that monitors the
> Boiler water temperature, only then will you have a safe workable
> system. If you cannot monitor boiler temperature directly then you
> need to change your "Hot" outlet configuration so that you get some
> rise from the boiler before circulating. Given a vertical pipe the hot
> water will rise to that area with or without the pump. The stat should
> be fitted to that vertical pipe. You do need a reasonable diameter
> pipe to ensure gravity circulation in that area.
> 
> Ensure that your header is higher than this vertical, fit a vent at
> the top. Sorry but I have seen this problem before and the above bis
> how I sorted it. Problem is it is difficult to make it look "pretty"
> <G>
> 
> 
> 
> 
> --
> Richard
> 
> 
> ------------------------------------
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