Jon, First off, I agree with Chris. You have a serious claim against the
hauler.
>From what you have told us about the "shifting" gear in the interior and
that she was on the back end of the trailer, it sounds to me like she took
multiple hard jolts to the keel sump.
Worst case is your keel sump has delaminated (from repeated compression), at
which point you need to be on good terms with your insurance agent.
Best case, she just has a crack in the sump, and you still need to be on
good terms with the above.
If you can, suspend the boat in some sort of slings. If you can "wiggle" the
keel by hand (grab the keel and pull back and forth and see if there is any
play). If there's play, don't plan a sail any time soon.
If there is no "play", using a small hammer, tap all around the area. You
should hear a sharp "crack", or "sharp" sound (that's good). If you hear a
"thunk" or "soft" sound(that's bad,) don't plan a sail any time soon as the
glass in the sump area has started to delaminate.
Don't worry, all is not lost! She can be healed. I've done more with less.
It just depends on your on your: 1. insurance, 2. checkbook, 3. ability. The
more you have of any one the less you need the other two.
I have some amount of experience in that area as I have worked for a builder
and been a boat yard foreman. I have also salvaged a couple of boats and am
currently engaged in combining 3 Cat 27s into one good boat, not to mention
a Cat. 30, Cal 30 and a J-24, all salvaged from "Katrina"
Good luck
Mark, "Gratis" (6115) and others
Want to keep your WHOLE PAYCHECK?
PLEASE VISIT http://www.fairtax.org
----- Original Message -----
From: <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Wednesday, August 01, 2007 10:24 PM
Subject: Re: catalina27-talk: Perplexing keel problem after long distance
hauling


Jon,

First off, you should go after the hauler if you can document the damage.

On the failed repairs, it sound to me from the information you've given (and
a few assumptions) that you've done the repairs while there is considerable
compression pressure on the (blocked) keel.  When the compression is
relieved, the repair cannot deal with the keel springing back into its
uncompressed shape.  You may want to try it without so much weight bearing
on the keel.  It could be that in sustaining the damage, some material was
lost in the cracked area.  By compressing the crack with the weight of the
boat, rather than trying to fill it while 'unstressed', you are asking too
much of the glass/resin repair.

This is only a guess without having some more information.

Chris
Sent from my Verizon Wireless BlackBerry

-----Original Message-----
From: <[EMAIL PROTECTED]>

Date: Wed, 1 Aug 2007 22:56:29
To:<[email protected]>
Subject: catalina27-talk: Perplexing keel problem after long distance
hauling


Listees:

I have a serious but perplexing problem resulting from the long-distance
haul of my 1975 C-27. I need your advice.

The boat was hauled from North Carolina to Boston in mid-July, essentially a
return home for the boat and for us. Somewhere along the way the boat was
damaged. When the boat arrived it was lifted off the flatbed and put in the
water. It immediately began to take on water--lots of it. After taking it
out of the water, we discovered a crack at the extreme aft end of the keel
at the hull (at the ppoint where the hull begins to curve down to shape the
narrow end of the keel--perhaps an inch or two down that curve). The crack
was only several inches long around that aft end, perhaps four inches long
in all, sort of shaped like a "u". The leak showed at the inside at the
extreme aft end of the bilge in the passage (under the interior deck)
between it and the engine compartment (boat has an A-4). While the pump kept
on top of the leak, it did so only barely.

A few words about the delivery: The boat had been located on the extreme aft
end of the trailer. A power boat was placed on the front. The inside of the
boat was an absolute mess. Things that I had carefully stowed were strewn
about the boat. Items stowed deep in the after quarter berth were all over
the salon floor in the forward part of the boat. It was an amazing sight
that got worse when the water seeped up from the bilge. Clearly the boat had
a very rough trip.

When the boat was first on stands, I was able to ply out some resin from the
hull crack and thought maybe I could make a temporary patch to get it across
Dorchester Bay to my yacht club. I used Marine Tex. The fix looked good, but
as soon as the hydraulic trailer begin to lift it from the stands and
blocks, it cracked with a "snap." It had returned. After a short haul on a
hydraulic trailer to the club, I removed the broken Marine Tex, opened the
crack up as best I could, and we used West (resin, filler) and some cloth
and fashioned a repair. When it was sealed on the outside, using a
flashlight, I was able to locate what seemed to be a crack of sorts in the
bilge in that passage leading to the engine compartment, where it seemed the
water had come in. I poured resin into it, hoping it would seep down.

Today, when we lifted the boat off the stands to put it in the water, the
same thing happened, a snap, and then a 1/8 in wide, several inch long crack
appeared. This work was done by someone with a great deal of experience
using West resins.

What is going on? The bilge looks fine. Four years ago, I employed the
Catalina Direct keel bolt upgrade and installed ss lags. I did this only as
a precaution because the original bolts looked, well, rusted, but no worse
than other Catalinas. My bilge has always been clean and dry. I see nothing
amiss there now. There is no Catalina smile on this boat an no other
external indications of a problem anywhere along the keel.

Jon
C-27 1858





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