It is only necessary to drop the mast if the boat is "on the hard". Otherwise, 
the boat is free to heel in a strong wind without overstressing the hull. A 
boat with the mast up and on stands is also subject to being blown over in a 
high wind.

The only external evidence you'll see of the conduit is a row of pop rivets, 
about a foot or so apart, that run up the leading edge of the mast, slightly to 
one side of center.

Regards,
Art Herrick
#5468
Sea Change

----- Original Message -----
From: Jim Bernstorf 
Date: Sunday, August 31, 2008 4:46 pm
Subject: RE: RE: catalina27-talk: mast lights
To: [email protected]

> The conduit makes sense but I don’t see any signs of it (with 
> the mast up).
> Over thirty years its no telling what is or isn’t there that 
> should be
> there. I will check the grounding with what I can get at. The “masts
> should be down” comment is interesting. This will be my first 
> winter in the
> slip with a non-trailerable boat, but this is Nashville and as 
> best as I can
> tell all the boats stay in the slips all winter so the masts 
> don’t come down
> whether they should or not. We really don’t seem to have the 
> facilities to
> pull the boats out for the winter and put them on stands.
> 
> 
> 
> _____ 
> 
> From: [email protected]
> [mailto:[EMAIL PROTECTED] On Behalf Of
> [EMAIL PROTECTED]
> Sent: Sunday, August 31, 2008 3:30 PM
> To: [email protected]
> Subject: Re: RE: catalina27-talk: mast lights
> 
> 
> 
> 
> 
> Jim,
> 
> 
> 
> The mast wiring is routed thru a plastic conduit that splits at 
> the point
> where the steaming lamp is located. All wiring must be routed 
> thru it to
> avoid fouling with the internal halyards. On my boat, an '84 
> 27SR, the
> connection to the main harness is at the base of the mast, and 
> is accessible
> by removing the halyard blocks at the base of the mast. You can 
> use a test
> lamp available at any auto parts store to test the appropriate 
> connection to
> see if it is hot when the lamp is turned on. The lamp, of 
> course, will have
> to be attached to a long wire running to the electrical system 
> ground bus or
> a battery ground terminal. A long pair of battery jumper cables 
> serves this
> purpose. If none of your lights are working, check the ground 
> connection by
> connecting a cable to a + connection on a battery, and touch the 
> tester to
> the ground connection from inside the mast. If it lights, your 
> harness is
> grounded. I would add that, if wiring needs replacing, it would 
> be best to
> replace all of it over winter when the mast is down. Masts 
> SHOULD be down
> over winter.
> 
> 
> 
> Good luck,
> 
> 
> 
> Art Herrick
> 
> #5468
> 
> Sea Change
> 
> 
> ----- Original Message -----
> From: Jim Bernstorf 
> Date: Sunday, August 31, 2008 4:01 pm
> Subject: RE: catalina27-talk: mast lights
> To: [email protected]
> 
> > Dave, on mine there is no sign of a bolt which is what made me 
> > curious.Regardless, you are saying that the mast has to lift 
> > straight up and can’t
> > be leaned back? There is a small hole about ¾” about 5” up 
> from 
> > the base of
> > the mast that is not quite big enough to pull wires through to 
> > try and
> > repair things without raising the mast. It also happens to be 
> > full of stuff
> > that looks about like a birds nest so I haven’t been too 
> anxious 
> > to poke my
> > finger in there too much. I want to make sure all of me comes 
> > back out
> > again!
> > 
> > 
> > 
> > Thanks….
> > 
> > 
> > 
> > _____ 
> > 
> > From: [email protected]
> > [mailto:[EMAIL PROTECTED] On Behalf Of David 
> Shaddock> Sent: Sunday, August 31, 2008 1:03 PM
> > To: [email protected]
> > Subject: RE: catalina27-talk: mast lights
> > 
> > 
> > 
> > The mast sits on a mast ‘mouse’, which is a casting that fills 
> > the inner
> > contour just about perfectly. On our boat, the mouse 
> penetrates the
> > interior of the mast about three-fourths of an inch fore and 
> > aft, and about
> > an inch and a quarter midway, which is where the bolt that 
> runs 
> > from side to
> > side holds the mast to the mouse. When we pulled our mast, 
> > there was a
> > disconnect attached to several inches of slack wire; this 
> would 
> > let you lift
> > the mast about six inches or so and make a connection or pull 
> > the connection
> > apart. When you do this, even if the mast is supported by a 
> > crane (weighs
> > about 110 pounds), please use a 2X4 or two around the base of 
> > the mast mouse
> > so if the mast happens to slip, you won’t guillotine your 
> > fingers off while
> > you’re working.
> > 
> > 
> > 
> > The wiring for the mast in our boat came up out of the deck 
> > through a hole
> > in the mouse casting, and was embedded in silicone sealant. I 
> believe> Catalina has a wiring diagram for the mast connection 
> in the 
> > owner’s manual.
> > If you need further help troubleshooting, just ask—someone 
> will 
> > know, or I
> > can help.
> > 
> > 
> > 
> > Good luck,
> > 
> > Dave Shaddock
> > 
> > 
> > 
> > 
> > 
> > From: [email protected]
> > [mailto:[EMAIL PROTECTED] On Behalf Of Jim Bernstorf
> > Sent: Sunday, August 31, 2008 12:43 PM
> > To: [email protected]
> > Subject: catalina27-talk: mast lights
> > 
> > 
> > 
> > All this talk about hauling oneself up to the top of the mast 
> > inspired me to
> > change out my non-working mast light that is mounted at the 
> area 
> > of the
> > spreaders. My extension ladder worked just fine to mount the 
> > new light. I
> > discovered that the old light had dropped one of the wires and 
> > when I pulled
> > out the slide for the port side halyard, I discovered that the 
> > wire was worn
> > through down there. I dropped a new wire down the mast and 
> > spliced it there
> > but the light still doesn’t work. I’m fairly confident that 
> > things are OK
> > inside the boat since I recently installed a new panel. That 
> > makes me think
> > that it is probably a problem at the deck top in the mast. 
> > Having had
> > several trailerable boats I am used to seeing masts that have 
> > hinges or
> > bolts or something to pivot them into place when stepping them 
> > and the
> > wiring connections that must be made at that time. My mast has 
> > nothing like
> > that and appears to just sit on a plate. I am assuming that 
> > there are
> > splices of the mast wires to the boat wires in the bottom of 
> the mast.
> > Until I noticed that there is not apparent pivot point, I 
> > thought that I
> > could just tip the mast back about 30 degrees to access those 
> > wire splices.
> > My slip neighbor also has a C27TR and he told me that these 
> > boats take a
> > crane to set the mast. I assumed that he was referring to the 
> > weight: now
> > I’m wondering if that refers to how it is mounted as well.
> > 
> > 
> > 
> > Is it possible to tip the mast back or does it get set 
> straight 
> > down on the
> > plate with a crane or something. If it can’t tip, that means I 
> > can’t finish
> > this repair without hiring help which I hate to do!!
> > 
> > 
> > 
> > Jim
> > 
> > 
> > 
> > Jim Bernstorf
> > 
> > Jules Distribution
> > 
> > 6025 Cloverland Drive
> > 
> > Brentwood, TN 37027
> > 
> > 615.833.1848
> > 
> > 
> > 
> > 
> 
>

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