Since I only put fuel in my boat once a season, I put rope caulking between the 
edge of the filler cap & the deck after I fuel. This prevents water from 
entering even if there is a problem with the O ring.
Lew


-----Original Message-----
From: Goss, Gerhard <[EMAIL PROTECTED]>
To: '[email protected]' <[email protected]>
Sent: Wed, 15 Oct 2008 6:59 pm
Subject: catalina27-talk: Water in Fuel



I have never seen this in any maintenance manual:

 

I frequently struggled with moisture in the carburetor, water in the gas tank 
and consequently a badly running, unreliable A4.  I became quite good in 
disassembling and cleaning the carburetor.  The last incident even overwhelmed 
my Raycor fuel filter and water separator that I had installed this spring as a 
remedy.  I discovered one quart water in the fuel tank (gas).

 

I finally found the reason.  The PO installed a 1/16” thin o-ring on the fuel 
fill deck cap.  I believe the correct thickness of this o-ring should be 3/32” 
in order to seal properly.  I tried 1/8” but it appears to be too thick; it 
prevented the cap from being flush with the deck.

 

This o-ring is the only defense against the elements (and my water hose).  From 
now on I will make replacing this o-ring an annual ritual during winterizing.  
It costs only $1.00 per piece; a well invested amount to avoid a lot of harm 
and effort of a failing little o-ring.

 

Happy winterizing to al
l of you,

Gerhard

“The Mystic” 1981, C27 Trad., Holland/Lake Michigan

 

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