Jim
 
You need  3/16" packing to replace the old.  Sounds like Ralph  knows what he 
is talking about.  Experience!!  
 
If possible I suggest that you replace the packing when the boat is out of  
the water.  I found the most difficult part of the operation was to loosen  the 
lock nut.  If your galley is mid ship, I suggest you access the  stuffing box 
from the port side quarter berth through the access panel in the  floor of 
the berth.  That way you can get your hands on two wrenches.   It also helps if 
you have another person working with you from the other side of  the engine.  
 
John  Jennings   

 
In a message dated 11/2/2008 3:02:34 P.M. Eastern Standard Time,  
[EMAIL PROTECTED] writes:

 
----- Original Message -----  
From: "Jim Bernstorf" <[EMAIL PROTECTED] 
(mailto:[EMAIL PROTECTED]) >
To: <[EMAIL PROTECTED] 
(mailto:[email protected]) >
Sent: Sunday, November 02, 2008 8:15 AM
Subject: RE: catalina27-talk: stuffing  box



> While we're talking about engines, has anyone done  the stuffing box
> repacking themselves?
> 
>> Jim Bernstorf
> 1978 TR
>  Nashville,TN




Jim,
 
IMHO,,  It's an easy job.. IF .. you  prepare before hand.
 
 
First, and MOST  important!
 
Get a SMALL "T" handled extraction tool. The  tool MUST have the Wire Screw 
type end. 
I know other folks say a "bent fish hook"  ..or other home made tools 
work..But, save yourself some grief and get  
a professional extraction tool..  

AND I mean SMALL screw  extractor! 
The one I use has a Wire Screw  of......   3/16 ths (~ 5 mm)
You may have to go to a plumbing story to find  one. Not many Marine Supply 
shops carry the small ones.
The Screw end... HAS to be slightly  smaller than the thickness of the 
Packing Flax you're using  !
 
Second:
Measure and CUT the packing material you're  going to use. Put it somewhere 
close where  you can reach.
Use the prop shaft to measure each of at  least,... FOUR rings of packing. 
You only Need 3, The 4th is a  standby. Without it, dropping one means you 
close 
the Gland ..And  start all over!!
Make angled overlapping cuts in each  flax ring. 
 
Finally, 
Have a TOWEL or cloth  ready
AND.....wrap around the Shaft Log and keeper  nut...As soon as you pull the 
Packing Glad away from the Shaft Log.  
Water will pour out.
The towel will act as a cover over that part.  It won't stop the flow, but 
reduces the splatter.
Water SQUIRTS in all directions . You don't  want it to hit you in the face 
while you're trying to  work!
 
Each time I've done it, I get a  couple GALLONS of water winding up in the  
bilge. 
 
HINT:   Experiment a couple times,,  By loosing the nut until water starts 
flowing..Then close the gland and nut  again
Do that a few times to get used to the  process.  
That'll do two things for you.  It'll help  reduce some of the apprehension. 
Having never done it, it'll seem  scary the first time.
Experimenting will also give you an idea  of the flow of water, and how it 
spreads out..
After a couple "tests" like that .. You'll feel  pretty confident.. Trying to 
do the whole thing before you have  a little experience isn't fun..  
Don't Ask .. :-)
 
HINT:  If you have trouble...  HAND  tighten the nut back into the Gland to 
slow down the water.. Don't Panic, take  your time.
 
You can do it..
 
 
All the Best,
 
Ralph Ahseln
"Oblio" 
Gresham OR
 
 



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