Update on my 70 SS driveline bug: I pulled the driveshaft and took it over
to a friend's company - Raven Engineering - in Oxford, MI. These guys make
balancing machines - like $350,000 machines that are purchased by driveshaft
manufacturers to balance THEIR driveshafts. Raven also balances all the
driveshafts for NASCAR on behalf of American Axle & Manufacturing. To make a
long story short, my driveshaft was out of balance. They corrected it and I
put the thing back in and most of the vibration is gone. I think there is
still some minor problem with the way the pinion flange was installed but
Raven says it's a simple fix.
 
However, I also learned that as you spin a driveshaft up to NASCAR speed
(7000 RPM) the quality of the shaft and fittings becomes apparent. While my
driveshaft is as good as you'll see on a street car, you could visibly
observe the shaft begin to flex as the RPMs built up. This is due to weak
materials (in a relative sense - no street driven driveshaft is likely to
EVER spin 7k so why overbuild it. Also, if you saw a NASCAR driveshaft you'd
see what I mean - they are ROBUST). Also, spinning it through 6000 and
letting it back down caused the balance point to actually shift 180 degrees
through the shaft! It was amazing but these guys say is it common and
normal. Anyway, it was a facinating exercise to watch.

Moral of the story: if you need a driveshaft build or balanced, call Andy
Abraham at Raven Engineering. These guys are no-bs experts and dyed in the
wool gearheads. Also learned that you never use zerk fitting u-joints - they
are cheap and poorly machined. Use OEM u-joints or, for $40 a copy, go all
the way to NASCAR style (great big suckers - look like they'd take 1000 HP
all day long). In any case, I've learned a lot about driveshafts and I've
never seen anyone with the sohpistication and capabilities that these guys
have.

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