Thanks for the great info! 

I wonder if the elements (Chlorine etc) in our drinking water in South Africa 
is not condusive to creating a galvanic situation in the cooling system and 
Bob's suggestion to use distilled water is not the way to prevent any chemical 
cocktail from forming!

Our water quality is reducing by the day with raw sewerage being pumped into 
our rivers!!!  Sticking to beer!
  ----- Original Message ----- 
  From: Granite City Performance 
  To: The Chevelle Mailing List 
  Sent: Monday, July 13, 2009 4:49 AM
  Subject: Re: [Chevelle-list] chrome thermostat housing (water outlet)


  Pewter?

  I don't think so.  Pewter is comprised of 85% to 92% tin which is 
corrosion-resistant.  It's most likely made from what is commonly referred to 
as "pot metal" a low-grade alloy made up of zinc, aluminum and other metals.  
It's great for making lots of cheap castings for next to nothing but can be 
prone to instability over time, especially in an elevated temperature, 
corrosive environment.

  Brass, which is an alloy of copper and zinc, is very corrosion resistant to 
atmospheric, water and many salt-water conditions but bronze, with it's higher 
copper content, is more corrosion resistant than brass.

  Galvanic corrosion is probably a car cooling system's greatest enemy.  Not 
only do you have to consider each material's physical characteristics but you 
have to reduce the electrical potential between the two metals.  By using 2) 
electrochemicaly dissimilar metals (aluminum and brass), an electrically 
conductive path between the two metals (the chassis) and an electrolyte to 
allow the flow of metal ions (water & coolant), you create a galvanic cell.

  The galvanic corrosion rate depends on the electrical potential between the 
two metals; zinc and aluminum (pot metal) being the most reactive, then iron 
(your cylinder block), chromium alloys - including chrome plated materials as 
less reactive, then brass, copper, nickel and stainless steel as the least 
reactive.

  Corrosion inhibitors (Bar's Leak) can be added to the system and will 
slow-down but not eliminate galvanic corrosion.  To reduce galvanic corrosion 
it is recommended to use the same material (or materials with a similar 
electric potential) throughout out the cooling system and ensure other 
components (plumbing & connectors) do not introduce a reactive metal into the 
system.

  I know, I know... blah-blah da blah, blah, da blah.
  --Don


  : G r a n i t e . C i t y . P e r f o r m a n c e :
  custom engineered competition components
  http://www.granitecityperformance.com/ 



  From: Johann Grobler 
  Sent: Sunday, July 12, 2009 7:21 AM
  To: The Chevelle Mailing List 
  Subject: Re: [Chevelle-list] chrome thermostat housing (water outlet)


  I spoke to my friend Joe and he informed me that the chrome housing that 
  packed up was made from Pewter, that is why it rotted!  He is casting new 
  ones from brass!  No more rust.  Can also be chromed or polished to a high 
  shine!

  ----- Original Message ----- 
  From: "Bob Haggard" <[email protected]>
  To: "The Chevelle Mailing List" <[email protected]>
  Sent: Sunday, July 12, 2009 12:13 AM
  Subject: Re: [Chevelle-list] chrome thermostat housing (water outlet)


  >I think that using distilled water with your antifreeze helps stop 
  >corrosion and maybe waterpump lubricant may help too.  I had alway heard 
  >the same thing about the cheap chrome waternecks but I used one for years 
  >and when I removed my 283 and sold it, the thermostate housing still looked 
  >like new.  The cast iron one that was on my Buick 350 looks like it was 
  >left in a bucket of salt water for years and water pumps will spring a leak 
  >too so cast iron has it's problems too.
  > Just a thought but I agree and I would not use one again.
  > Bob Haggard
  >
  > ---- Larry Williams <[email protected]> wrote:
  >> Made in China!?  I have the used the same cast iron housing since 94.
  >>
  >> John Nasta wrote:
  >> > Just a little caveat emptor... When I built the engine for my El
  >> > Camino 4 or 5 years ago, I put one of those shiny chrome thermostat
  >> > housings on it. It rotted from the inside and developed a hole, which
  >> > caused a bad leak. Today I bought the good old fashioned cast one and
  >> > the walls of it are substantially thicker. I was lucky not to get
  >> > stuck somewhere. I first noticed it when I was just moving the car
  >> > from one side of the street to the other for parking regulations.
  >> >
  >> > ------------------------------------------------------------------------
  >> >
  >> >
  >> > No virus found in this incoming message.
  >> > Checked by AVG - www.avg.com
  >> > Version: 8.5.375 / Virus Database: 270.13.8/2227 - Release Date: 
  >> > 07/09/09 05:55:00
  >> >
  >> >
  >
  > 


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