Seems that when I dropped the tank on my "69" I pulled the sending unit out and 
tested it with an Ohm meter and found a dead spot in it .  Think I learned 
about how to test the sending unit from the Team Chevelle forum. but would go 
the ground test route first and see what happens.  Bear in mind that if your 
gage is like mine sometimes it takes a little bit to react so be patient.  

             Ted




________________________________
From: Chum Nault <[email protected]>
To: The Chevelle Mailing List <[email protected]>
Sent: Fri, April 9, 2010 10:16:40 AM
Subject: Re: [Chevelle-list] fuel sending unit

Larry

The fact that you are reading past full points to a bad ground and I would
test that by grounding the sending unit wire directly to the tank ground if
your gauge doesn't go to empty then fix the ground. If it goes to empty then
it is an open circuit in the sending unit. 

The easiest way to bench test a gauge is with another sending unit, the
sending unit is just a 90 ohm resistor. With the 12volts and ground applied
to the gauge hook up a ground wire from the gauge ground to the body of the
sending unit and the hook up the gauge wire from the gauge directly to the
wire on the sending unit. When you move the float on the sending unit up the
gauge should go to full and when it is down it should go to empty. You don't
need to find the correct sending unit to do the test as almost all old GM
sending units used the same 90 ohm resistance.

Chum Nault  

-----Original Message-----
From: [email protected]
[mailto:[email protected]] On Behalf Of Larry Williams
Sent: Friday, April 09, 2010 9:55 AM
To: The Chevelle Mailing List
Subject: Re: [Chevelle-list] fuel sending unit

Mine is erratic even after adding a ground.  How can you check it on the 
bench?  I have a spare.

Larry

[email protected] wrote:
> So I restored my dash over the winter, new fuel and temp guage. the 
> dash turned out great. However, my fuel guage is not accurate. I put 5 
> gal. in the tank and it reads past full. If I have to drop the tank to 
> check my grounds, should I just replace my sending unit. And if so 
> what sending unit do I need for a 70ss 396. It looks like dropping the 
> tank is going to be quite a ordeal. I think I am going to have to 
> partially remove my exhaust. Thanks again yall  for your help. Bob


      

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