Declan Moriarty:
> I have the repair job on 3 dc/dc converters, worth a lot, but very
> awkward. They have a switched transformer feeding 3 further switched
> stages (+24VDC in , +/- 15V out, &aux supply). Some problem fed 24V back
> up a +15V line. I have removed all visible shorts and faults,  and still
> the input switched stage will not run, so the second 2 receive no power.
>
> I have 2 questions:
> 1. Why - what's it thinking? How does it know the outside supply
> is/was buggered?

When 24V appeared on the 15V output, several things probably happened. The
output capacitors probably aren't rated for that voltage so they'd go pop.
Current trying to flow though the inductors would then probably increase
which may or may not burn them out. There has to be some kind of feedback
system to whatever controls the switching rate which may or may not have
seen overvoltage.

If the control chip had seen overvoltage it may not be powering up now which
is why no current would ever see the secondaries. I'd find whatever circuit
is controlling it and see if it's providing pulses to the switching
transistors. If not it's not starting up and you can then ask why that is.
Find the docs for the controller, see if it's input pins have the right
conditions and take it from there.

> 2. Any ideas on this thing in the middle of this pcb. It looks
> like a pcb 'sandwich transformer', and has loads of connections
> off the pins underneath. The black part in the middle is ferrite
>
> http://homepage.ntlworld.ie/e-tronic.genius/smpsucard.jpg

I'd say it looks like a pcb 'sandwich transformer' as you suggest as you can
see the coiling pcb tracks. The ferrite is acting like a transformer core.
I'd see if all the tracks are intact with a meter...

-- 
RP

-- 
Author: Richard Purdie
  INET: [EMAIL PROTECTED]

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