Sebastien,

I borrow a torque wrench and the associated sockets and extensions from the
local bus company garage (any heavy equipment mechanic will have the
stuff).  The torque wrench I borrow is about 5' long as my 3 largest keel
bolts are 1-1/2" dia and take a 2 -1/4" socket and need to be torqued to
600 ft. lbs.  I do them one at a time on the hard by undoing them, cleaning
them and lubing them with Tef-Gel to make sure the stainless steel
nuts don't gall on the bolts.  I usually have to lie on the
cabin sole with my back up against a settee face to push hard enough to get
to 600 ft lbs.  The torque wrench I borrow is a micrometer type so it
clicks when I reach the desired value.  I don't go right to 600 right away,
I usually start out at 400 lbs on the largest bolts and then go up 100 lbs
at a time until I reach the desired torque.

Scale what I'm doing to your boat and you won't have any trouble.
 Borrowing the tools for a weekend is easier than buying them.  You can get
Tef-Gel here: http://ca.binnacle.com/product_info.php?products_id=8658

Ken Heaton & Anne Tobin
S/V Salazar - Can 54955
C&C 37/40 XL - Hull # 67
Cape Breton Island, Nova Scotia


On 4 December 2012 00:19, Dennis C. <[email protected]> wrote:

> Sebastien,
>
> There is much debate on whether to torque on the hard or in the water.
> Logic would favor on the hard because that's probably how they were torqued
> at the C&C factory for original construction.
>
> Yes, one bolt at a time.
>
> Generally, most torque without lubrication.  Just simply back the nut off
> a couple turns then torque to the specified torque.  Some do, however,
> lubricate the threads before torquing.  If so, then decrease the torque
> specification by 10%.
>
> I've always torqued my keel bolts on the hard without lubrication.
>
> Dennis C.
> Touche' 35-1 #83
> Mandeville, LA
>
>   ------------------------------
> *From:* Sébastien Lemieux <[email protected]>
> *To:* [email protected]
> *Sent:* Monday, December 3, 2012 9:56 PM
> *Subject:* Stus-List Retorquing keel bolts
>
> Having noticed the "smile" on my keel, I was planning on doing "something"
> about it this spring.  First retorquing the bolts is now on my #1 list of
> todos!
>
> I have bought last year a 250 lbs/ft torque wrench but did not come to use
> it as I had too many unanswered questions on the process of torquing keel
> bolts.  Should I only retorque bolts when on the hard?  I assume it is done
> working on a single bolt at a time.  I've read the procedure is: remove the
> bolt, lubrify, torque back, is this correct?  Then what type of lubricant
> should I use?  How does one reaches the bolts at the bottom of the bilge
> (about 2' deep)?  Is it possible to apply enough torque 2' wrench?  Is
> there anything special I need as far as the socket is concerned?
>
> Thanks in advance for any advice!
>
> Sébastien Lemieux
> Merlot X - C&C 30 mk2 1987
> Mooney Bay - Lake Champlain
>
> On Dec 3, 2012, at 10:15, Rick Brass wrote:
>
> I note that you’ve not retorqued the keel bolts in 7 years, and I would
> suggest the this probably needs to be done before you try anything else..
>
> My owner’s manuals don’t specify an interval for retorquing, but I try to
> do it every two years or so on both boats. The exception is the bolt under
> the mast step on my 38, which can only be accessed when the mast is out.
> That bolt was retorqued in 2005, and again in 2011 when the boat was
> rerigged.
>
> If you have a resilient sealer (like 5200) between the keel and the stub,
> you will get a tiny bit of side to side motion in the keel when you go
> sailing. Over time, the torque on the keel bots can be reduced, lateral
> motion can increase, and you end up with the smile, and potentially with
> leaks. IMHO, torquing the bolts should be the first step in any cosmetic
> attention you give to the exterior of the hull to keel joint. If the yards
> that worked on your boat didn’t do this, that might be the reason the
> repairs were not successful.
>
> My owner’s manuals (admittedly for boats older than your 35-3) indicate
> that C&C originally used thickened epoxy in the layer between keel and
> stub, and that the bolt torque would force the sealer into the hole around
> the keel bolts. I suspect that the thickened epoxy gave a hard layer of
> sealant that in combination with the fairly high torque on the bolts
> minimized the side to side motion of the keel.
>
> I guess I have been pretty luck vis-à-vis keel problems on my boats. On
> Belle, I fixed the smile the first winter I had her, and have torque the
> boats fairly regularly since. No smile when she was hauled for bottom paint
> last November – after 14 years or so that I’ve owned her. Imzadi had a
> slight smile when hauled for engine work this past summer, but then she has
> a layer of 5200 in the keel joint. Maybe it’s time to torque the bolts
> again.
>
>
> Rick Brass
> *Imzadi* -1976 C&C 38 mk1
> *la Belle Aurore* -1975 C&C 25 mk1
> Washington, NC
>
>
>  *From:* CnC-List [mailto:[email protected]] *On Behalf Of *Tim
> Goodyear
> *Sent:* Sunday, December 02, 2012 2:54 PM
> *To:* [email protected]
> *Subject:* Stus-List Keel stub cracks
>
> Hello all 35-3 owners - I'm looking for some advice, especially from those
> who have re-habbed their keels on this model...
>
> I was checking on Mojito this morning, and noticed beads of moisture in
> two areas; a spot at the top of the keel trailing edge and an 8" hairline
> crack on the port side at hull / keel stub (almost exactly where the mast
> step is internally).  Would this have been enough for you to go ahead with
> major keel surgery?
>
> Rear of keel
> I've been trying to resolve this for a while; two separate boat yards have
> had a go at if, and the area is now solid fiberglass / epoxy, but still a
> tiny crack / area of moisture. There was water in the bilge just aft of the
> rear keel bolt (I removed the floorboards and sponged the area dry).  Water
> would not normally stay in that area, but the boat is tilted back a little
> on the stands.  I have not had the keel bolts torqued in 7 years (since I
> bought Mojito).
>
> Mast Step area
> This is the first year I've noticed moisture in that area; there have been
> hairline cracks in the antifouling before.  The mast is stepped and I can't
> access that area through the mast step, which appears sound.
>
> Thanks,
>
> Tim
> Mojito
> 1984 C&C 35-3
> Branford, CT
>
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