Had Perception's done last year, along with a lot of gel cost repair from 2 
poor jobs done previously, a previous owner and an 'expert' . The installer 
used #4 screws between the glazing and edge of the recess with washers on them. 
He used the sikaflex and primer for adhesive. After the adhesive dried he 
removed them, taped the window and gel coat and caulked the gap covering the 
holes. Looks great, and so far dry.

Paul. :)


On 2013-03-06, at 6:32 PM, "Indigo" <[email protected]> wrote:

> I did my windows last year using the Select Plastic method – No clamps or 
> bracing required.  Tony pre-drills 6 very small holes through the Plexus (or 
> choice of window). Dry fit the windows and drill pilot holes into the 
> fiberglass through Tony’s holes. Mask everything. Affix nylon washers or 
> other spacers to the window with dabs of Dow 795. Apply plenty and I mean 
> PLENTY of Dow 795 to the window. (If you don’t make a mess, you have not used 
> enough!) Put windows in place and affix with small screws in pre-drilled 
> holes. Tighten enough to ensure 795 oozes out every where.  After several 
> days (I think it was 10 from memory) remove screws and fill holes with dab of 
> 795.  Admitedly only one season so far, but not a single leak. 
>  
> My biggest mistake was not to get good masking in the sharper inside corners. 
> However, a few minutes of careful work with an Xacto knife blade, and the 975 
> came away clean,
>  
> As I said in an earlier post, 795 takes quite a while to set up and Tony was 
> adamant that I should not move the boat for quite a while – I think it was 
> 10-15 days – This is therefore a fall or early spring project if you don’t 
> want to delay splash!
>  
> Jonathan
>  
>  
> From: CnC-List [mailto:[email protected]] On Behalf Of Frederick 
> G Street
> Sent: Wednesday, March 06, 2013 5:02 PM
> To: [email protected]
> Subject: Re: Stus-List Butyl Tape or 3M Tape on Windows
>  
> Could you please resend the model of 3M tape you're using?  I'd love to try 
> that method with Plexus on my next window redo; it could save all the holding 
> and bracing while the adhesive sets up.  Thanks!
>  
> 
> Fred Street -- Minneapolis
> S/V Oceanis (1979 C&C Landfall 38) -- on the hard in Bayfield, WI   :^(
>  
> On Mar 6, 2013, at 1:48 PM, Harry Hallgring <[email protected]> wrote:
> 
> 
> 1. prep/sand boat and plexi.
> 2. Sika prime both surfaces
> 3. apply tape to boat on inboard edge of opening
> 4. mask everything
> 5. lay bead of sealant on boat
> 6. set ports
> 7. finish sealant
> 8. remove tape when tacky
>  
> I don't use clamps or braces, although it wouldn't hurt.  The tape holds it 
> in place (approx 1/16" bedding).  Ports completed two seasons on MIRAGE 
> without incident.  I have done other frameless surface mounted ports on my J 
> Boat the same way and it lasts.  Sika is good stuff.
> Harry Hallgring
> [email protected]
>  
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