I had the same problem.  Finally solved it by buying a new wheel unit on ebay.  
They are not sold separately by Raymarine, and you don't need a new control 
unit.  In my experience, it is worth taking apart as suggested by other 
listers, and a piece of shock cord can hold the lever in one position or the 
other.  But the new wheel units provide a more positive "click" in one position 
or the other, and you can adjust the clutch tension, but ultimately a new wheel 
unit solves the problem.  Not a great design in my opinion.

Eric Frank
Cat's Paw
C&C 35 Mk II
Mattapoisett, MA

> On Sep 29, 2013, at 17:52, David Knecht <[email protected]> wrote:
> 
>> I had a problem with my autopilot today I could use some feedback on.  For 
>> the last few weeks, the lever that engages/disengages the autopilot would 
>> periodically release so that the autopilot ceased being able to turn the 
>> wheel.  Once engaged, it seemed to work fine, but the initial engagement 
>> seemed to not always stay locked in.  Today, as luck would have it, I was 
>> maneuvering in the 10 minutes before that start gun, engaged the pilot to 
>> make and adjustment forward, and could not get it to disengage.  The wheel 
>> was effectively locked so I could steer with the autopilot, but not by hand. 
>>  After futzing with it for a few minutes, (trying to not hit someone trying 
>> to start) I gave up, lowered the sails, threw out the anchor and proceeded 
>> to remove the unit from the wheel.  We only started a few minutes late, but 
>> it was annoying to say the least.  I have brought the unit home and I can 
>> see no way to get inside it to see if I can figure out what is going on with 
>> the connect/disconnect
> lever.  No disassembly instructions in the manual.  Is this a "send it back 
> to the factory", "throw it in the trash" or other solution?  Thanks- Dave
>> 
>> 
>> David Knecht
>> Aries
>> 1990 C&C 34+
>> New London, CT

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