Skip,

If it is the core, I think it is usually done from above, preferably
cutting along the edge of the non-skid and lifting out the glass.  Others
who have actually done it will correct  me if I am wrong.​

I hope Rob is right that it is not the core!

Joel

On Thu, Jan 15, 2015 at 10:22 AM, Robert Mazza via CnC-List <
[email protected]> wrote:

> Skip,
>
> A few of observations:
>
> 1. It is unlikely that the brown film under your deck is core related. In
> my own C&C Corvette that film was emanating from the micro-balloon based
> fairing compound that was used to fair the underside of the deck, since,
> like your boat, the Corvette does not have a head liner. It was a dusty and
> dirty job to grind all that old fairing compound off and refair the
> underside of the deck with West Epoxy fairing compound, but since then it
> has been trouble free.
> 2. There is an excellent two part article on deck core repair and
> replacement  in the last two issues  of Good Old Boat magazine. Well worth
> reading, as is the whole magazine. I can say that because I'm a
> Contributing Editor, although I subscribed to the magazine well before
> that.
> 3. Hire a good surveyor (preferably SAMS or NAMS accredited) to tap  and
> run a moisture meter over the deck to really determine the extent of the
> problem.
> 4. If core needs to be replaced, it should be replaced with new core, not
> solid glass, New balsa can be used, as long as all openings and fasteners
> are isolated from the core and all the kerfs in the core are filled with
> resin. That applies to foam cores as well. If foam it should be a minimum
> of 5 Lb. density.
>
> Rob
>
> On Thu, Jan 15, 2015 at 9:25 AM, Burt Stratton via CnC-List <
> [email protected]> wrote:
>
>> I have resigned myself to the fact that I need to address my decks and
>> cockpit sole. The PO installed wood strips fore to aft on the cockpit sole
>> ostensibly to provide some lateral traction. They were not properly bedded
>> and as you might imagine, the wood strips did not last long. There are open
>> screw holes and if I step next to them water comes out. That is an obvious
>> problem.
>>
>>
>>
>> The reason I am concerned about my decks, particularly my cabin roof is
>> the fact that a brown wet film will form over time on the inside of the
>> cabin roof. My roof has no headliner. The paint was peeling badly when I
>> bought the boat and I have stripped it off. If I clean the fiberglass and
>> wait a few days the film gradually appears. My assumption is that there may
>> be a wet core in the roof. I will get a surveyor to take readings with his
>> moisture tool to confirm but assuming that is the case, I would appreciate
>> any insight by listers who have tackled this problem.
>>
>>
>>
>> I am not an experienced fiberglass guy. I don’t particularly like working
>> with fiberglass but I am pretty handy otherwise and would be willing to
>> attempt this work in order to save a few hard earned bucks.
>>
>>
>>
>> Here are a couple specific questions:
>>
>> 1.       What would the balsa typically be replaced with? An appropriate
>> thickness of mat?
>>
>> 2.       Should I attempt to save the fiberglass skin I remove to be
>> re-used or just use new fabric to glass over the repair?
>>
>> 3.       Assuming I work from the inside, how do I defy gravity to keep
>> the new mat or fabric from falling down until it cures? Does the resin have
>> enough mastic properties to keep it up?
>>
>>
>>
>> It is starting to look like the coming season may be lost for me. I have
>> a lot to do and can’t do most of it until the temps increase. I do want to
>> rehabilitate this boat and do it right. I think it will be worth it whether
>> I keep the boat or sell her when I’m done. The boat is covered so I am
>> hoping it will dry out a bit before I start.
>>
>>
>>
>> Thanks as always
>>
>>
>>
>> Skip
>>
>> 1974 CNC 33 3/4tonner
>>
>> On the hard in Walpole, MA
>>
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>>
>
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>


-- 
Joel
301 541 8551
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